Cardinal Armor series Smartcell digital truck scales have several distinct benefits to you, the customer. First there is the heavy duty weighbridge design the Cardinal Armor digital truck scale uses. For example, the steel deck has (12) 12 inch eye beams across the scale but most important is there’s no moving parts under the scale.
ADVANTAGES OF A DIGITAL TRUCK SCALE
With a traditional truck scale, when it comes to debris build-up under the scale, that you typically see in landfills, quarries, sand and gravel businesses; all of that debris can cause problems under the scale and cause binding. Then you will be forced to have folks out there power washing the truck scale, trying to get the scale to work properly because safe linkage systems or load cells that are mounted to piers; the debris impedes on that critical weighing process.
This can often lead to down time for cleaning and can also lead to your scale being rejected when being tested by the State weights and measures inspector.
Another key element of the Cardinal Armor digital truck scale is simple connections which can also lead to limited downtime. Most important there is no power running to the scale other than the home run cable, that’s very important. Do you know what lightning, rain, and snow can do over time to the junction boxes of a traditional truck scale? There’s over a hundred and eight connection points in many standard analog truck scales.
But, with the armor digital system, there’s ten. There’s five wires that plug into the terminal connector to go to the first load cell and there’s five that you simply wire into the weight indicator in fact Cardinal chooses 225 and the 825 as indicators of choice but most important for you; you want limited downtime for the life of the truck scale. Continue reading →
In this article, you’re going to learn the correct way to use an analytical balance. These weighing devices are much more sensitive, accurate, and precise than larger topload balances or industrial scales. Analytical balances are used for low mass samples, where specific weights are needed.
Before using the balance, you need to make sure that it’s level. Start by checking the level bubble. If the bubble is located within the black circle then the balance is level; if the bubble is outside of this circle then the balance is not level. If you find a balance that is not level, carefully adjust the foot on each corner until the bubble is located in the center. In most cases, you should not attempt to move an analytical balance because they are very sensitive. However, if you do then you will want to make sure the balance is still weighing correctly.
Before you start, you should make sure that the inside of the balance is clean and dry. You should also make sure that all of the doors are closed when you are recording your masses, which prevents air from flowing through the balance. These balances are so sensitive that even air pressure can affect their readings. Now you can begin. The balance should already be turned on with a reading of 0.00 grams on the display. If the display says something other than zero, push the “zero” button. This will reset the balance to 0.00.
The display will also indicate the units of mass. The analytical balance can report masses in several units, so you should ensure to set yours to grams in most cases. Make sure your item is clean and dry, and then gently open one of the doors. Place your item inside and gently close the door. Wait for the reading to stabilize, then record. To remove the item, open the door, just as before, remove your item, and close the door gently.
Precautions When Using Analytical Balances
Because analytical balances are much more sensitive than top load balances, there are a few extra preventative measures to keep in mind. You should never put liquid inside the analytical balance unless specifically instructed to do so. If you do have to put liquid in there, make sure you use a container that seals tightly.
If there are ever any spills inside the analytical balance, clean it up according to the manufacturer instructions. It’s not usually a good idea to add a substance to your object while on the analytical balance. A better choice would be to remove your item, add your sample, and place it back into the balance.
If you need to take multiple measurements of the same item, make sure to use the same balance each time. There is a small error associated with each of the balances, using the same one keeps it consistent so that it cancels out the difference.
For the most accurate results, you shouldn’t handle the sample with your bare hands. You should use gloves or tongs to handle your sample because the oils on your finger can transfer to the glass, which will be picked up by the analytical balance.
You should never lean on the bench when using the analytical balance because this small difference can alter the weight slightly. Make sure the item that you are placing into the analytical balance is at room temperature. If it’s above room temperature, it can create air currents within the balance and also affect the buoyancy of your item by heating the surrounding air, which can create an error in your results.
Get Started with Central Carolina Scale
Using expensive and sensitive equipment can sometimes leave you unsure of how to proceed, but if you follow the instructions that we’ve presented, then you have nothing to worry about when using an analytical balance. If you need assistance calibrating your scientific scale or perhaps you’re looking to purchase additional laboratory balances, please contact the experienced sales and service staff at Central Carolina Scale by calling (919) 776-7737.
In a concrete batching plant typically all of the ingredients that go into the concrete are measured by weight with certified digital scales. As you can imagine, those scales that are batching and mixing of concrete, need to be calibrated on a regular basis in order to maintain accurate weighing.
At Central Carolina Scale, we have checked and tested ready mixed concrete hopper scales for many years. Over all these years, concrete batching plant calibration procedures have evolved and we have also made changes to adapt to new guidelines and requirements. Whether it’s asphalt plant calibration or concrete batching, we have many years of experience repairing and calibrating these digital scale systems throughout central and eastern North Carolina.
While we don’t sell Command Alkon or Mettler Toledo indicators, we have worked on many systems that include those units. Popular instruments that we offer for sale include the Cardinal 205.
For concrete producers looking to achieve National Ready Mixed Concrete Association (NRMCA) Plant Certification, they need to adhere to the Guidance to Concrete Producers maintaining plant certification. This includes a list of Primary Requirements, Plant Inspector Guide and most importantly to us, the Scale Accuracy Verification guide.
Scale Accuracy Verification
There are some differences in what the scale companies are accustomed to doing in accordance with NIST Handbook 44 and what is required by the NRMCA plant certification and ASTM C94. Some of these differences are described in the Plant Inspector’s Guide.
Minimum quantity of test weights should be at 10% of scale capacity. Aggregate scale capacities will generally govern the minimum amount of test weights required – about 4000 lbs is typically needed. (There may be situations where the plant configuration does not permit the minimum test weights to be used and that has to be verified by the plant inspector).
Test weights should be certified to be accurate to 0.01% of their indicated load within the last two years. This is typically not a problem with commercial scale companies.
Scale checks should be done through range of use of the scales. Scale companies may only verify it through 50% of the scale capacity.
Up through 50% of the scale capacity, scale checks should be done using a build-up test load using a combination of product and test weights in a process called a substitution loading. Scale increments should not be skipped. In substitution loading, product in the scale should only be to the load previously verified – as close as possible.
Over 50% of the scale capacity, strain test loading is permitted. An unknown quantity of product is charged and the incremental weight indication with the test weights is verified. At least two points should be tested in this portion of the scale – through typical range of use.
Scale accuracy requirements (ASTM C94) is the greater of
● ±0.15% of scale capacity (governs at the lower end)
● ±0.4% of applied test load
● If it’s not accurate the scale has to be adjusted.
Maintenance tolerances in accordance with Handbook 44 are stated on the basis of scale divisions (min grad) but are generally more restrictive than those in C94 that state tolerances based on applied load or scale capacity.
A copy of the scale verification data sheets should be obtained to indicate details of the test loads used, test load increments, load indications and load error. A certificate just indicating a scale is OK is not acceptable.
Definitions of load testing, concrete batching plant calibration format, discussions and numerical examples of the scale accuracy verification are available in the NRMCA Plant Inspector Guide.
Batching Plant Calibration Frequency
Accuracy checks of measuring devices (scales, water meters, admixture dispensers and moisture probes) should be performed at least once every 6 months.
State DOTs may have a requirement for these to be performed more frequently. The requirement with the greater frequency governs. Documentation of these verifications should be maintained and made available to the inspector during the plant inspection.
Also, scale accuracy should be verified anytime the plant is moved (portable plants), maintenance activities on the plant impact the weighing systems, or when there is a concern on scale accuracy determined from the batch man operating the batching process or the quality of concrete.
For customers throughout the central part of North Carolina, adhering to the NRMCA requirements can be accomplished with the help of the experienced service technicians of Central Carolina Scale located in Sanford, NC.
We have the trucks to handle these requirements and we have the large certified test weights (and small weights too) needed to accurately test your digital scales.
And we also stock a huge amount of replacement load cells, digital weight indicators, load cell cable, and other scale accessories to keep your batching plant up and going year round.
Contact our service department today (919) 776-7737 or fill out the RFQ button on our website for additional information.
At Central Carolina Scale we focus on scales and weighing equipment, first and foremost. That’s what we’ve always done. We are constantly working and training to be the best and most knowledgeable scale company that we can be. Now most of that training and on the job training focuses on digital weighing indicators, load cells, scales, etc… We send scale weight information to various devices such as remote displays.
Customers have always been curious on how to send weight data from the scale to the computer since personal computers and laptops became prevalent.
When it comes to sending your scale weight data from the actual digital weighing scale to the computer, how do you accomplish this task?
It actually might be easier than you might think and something that you can accomplish on your own using our scale equipment and a readily available accessory.
Please note, if you are operating a legal for trade weighing scenario, then you will need to make sure that any software or method that you utilize is legal to use. For example, if you are operating a truck scale and you are looking to send truck weights to your computer, then you will most likely need to utilize a software like Cardinal WinVRS or Rice Lake onTrak. If you are using a Doran Scales indicator, you would be interested to know they have made great software available for their products. The Doran Excelerator is likely the most basic software that is offered by Doran; it allows weight data to be taken from the scale readout and placed into Microsoft Excel. Doran also has more advanced software packages available.
USB Scale
Cardinal Scale Manufacturing also offers a USB option for many of their weight indicators, which makes sending weight data from the scale controller to a USB thumb drive very simple. You can just take the USB stick out of the indicator, load it into your PC and see the weight data on your computer screen.
If you’re using a digital counting scale like the Counterpart, Rice Lake has the WeighVault computer software, which is a comprehensive software package that stores and manages data on your PC. With Counterpart, you can create custom reports for inventory, threshold, location and more. It is designed for operators with minimal computer experience and managers who require quick and accurate information. Scales can be added or moved on-the-fly without interrupting other scales operating on the network.
Likewise, the WeighVault is also available for the CW90 checkweigher. In this case, WeighVault allows CW-90/90X users to add, edit, and access IDs over a network connection. WeighVault surpasses the CW-90/90X’s 50 ID limitation and eliminates front-panel entry of ID parameters. It also collects data as transactions occur, and provides detailed transaction and productivity reports which can be exported to Excel, Word, or as a PDF.
In addition to scales with a digital USB output, there are also a few other choices available for end users to consider.
TalTech WinWedge
TalTech WinWedge Serial Device Data Collection for serial devices, including meters, balances, scales or any RS232 instrument. WinWedge captures data directly to Excel, Access or any Windows application or web page. It can even send commands out a COM port so you can control your device through hotkeys, buttons, or DDE.
WinWedge easily collects data from balances, gauges, meters, sensors, micrometers, barcode scanners, GPS, PLCs, analyzers and other measuring devices, and laboratory instruments. It can send the data directly into any Windows program, including Excel spreadsheets, Access databases, and more.
WinWedge is designed to be highly flexible and can easily parse, filter and format your device data to fit your project’s requirements. It can also transmit prompts or commands through the serial port to control your instruments. Winwedge comes in both Professional and Standard versions.
Setup is as Easy as ONE, TWO, THREE
Select your device’s parameters.
Connect your device to your PC’s serial or USB port (installing any necessary drivers) and use the WinWedge interface to select your device’s communications settings, such as the COM port, baud rate, parity, data bits, and stop bits.
Define the data structure.
Intuitive, walk-through menus allow you to tailor the data to your needs by splitting the record into multiple fields, filter out certain characters, or format the data to meet your requirements. You can also easily define hot keys and buttons to send serial commands to your device or perform other tasks.
Select the mode and activate
Select from either Keystrokes Mode, DDE Server Mode, or Log to Disk, specify the target application or file, and activate WinWedge! Watch as the data from your device “pops” into the Windows application you selected. You can even input the device data directly to a chart or use Excel’s built-in functions to perform real-time analysis.
MicroRidge designs and manufactures a broad range of wired and wireless measurement collection solutions, including WedgeLink hardware and software keyboard wedges. Measurement collection is what they specialize in. They don’t manufacture gauges, but they support gauges from a wide variety of manufacturers. The products are made in the USA and support the broadest range of digital and RS-232 gauges, digital indicators, scales, and more. They also provide free unlimited and knowledgeable technical support on all of the products that they manufacture, particularly the keyboard wedge and software keyboard wedge.
Keyboard Wedge vs Hardware Wedge
A hardware wedge reads data from digital gauges or RS-232 devices and sends the data to the PC via a keyboard or USB port. The data sent by the hardware wedge looks like keyboard data to the current application. The more common applications that are used with keyboard wedges include Microsoft Excel, Microsoft Access, and other database types of applications.
A keyboard wedge is used when you are trying to get data from some type of measuring device into applications that cannot accept data from a serial port. A software keyboard wedge reads data from a serial port and passes this data to a PC application in such a manner that the application thinks the data is entered via the keyboard.
Software and hardware keyboard wedges are used extensively in data acquisition applications that include statistical programs, spreadsheets, barcode, LIMS, etc. MicroRidge keyboard wedges can accept input data from any RS-232 serial device. The data is then passed to a Windows application in such a manner that the application thinks the data is actually coming from the keyboard.
Popular Question: How does the digital weight indicator prevent input of fluctuating weights?
The digital weight indicator can usually have a built-in solution to prevent the input of fluctuating weights. One of the key features is the Print-at-Stability function. This function ensures that the software only records weight readings when the object being weighed reaches a stable weight.
Popular Question: Can the digital weight indicator record weights automatically or manually?
The digital weight indicator or shipping scale provides users with the flexibility to choose how they want their data to be received. You could have your scale continuously sending weight data automatically or manually by pressing a button such as the Print key.
Does a scale with digital output mean the same thing as sending weight data to a computer?
Some scale users search for the term scale with digital output when they are searching for a scale that sends weight data to their computer although it is technically not quite the right terminology if you are looking to connect a scale to a computer.
Do you offer usb scale software or rs232 weight scale software?
As mentioned in this entry, Winwedge is a good choice for many of you. Also Cardinal offers the PC Companion software which works with some of the Cardinal weight indicators. Doran offers Excelerator for weight data capture. AdamDu is also available for the data stream coming from an Adam scale indicator or weighing scales.
Get Started With Central Carolina Scale
Hopefully this month’s article will provide you with available resources and ideas when it comes to sending weight information from your laboratory balance to your laptop computer (or whatever your particular needs are). As you can see, there are several available that will hopefully work for both your budget and your particular requirements. In some cases, you may very well be able to send data from your scale to your computer; and set it up all by yourself with the help of a wedge software.
For more information and assistance for your particular situation, contact our sales department by calling (919) 776-7737 or visiting our website and clicking the Request a Quote button.
Maintaining a pristine environment is absolutely critical to the success of food manufacturers. Unhygienic conditions within food manufacturing plants can have a potentially catastrophic impact on public health, not to mention the public relations and revenue impact on the company in question. It is not surprising, therefore, that increased consumer awareness and demand has seen safety standards become increasingly rigorous.
It is vital that companies manufacturing weighing equipment for the food industry ensure that the products they supply comply with best practices and meet strict legislative requirements. On a food production line, fast and accurate check weighing is vital to a company’s bottom line – the visibility of weighing data and statistics can help maximize performance and profitability – but the equipment chosen must meet stringent design requirements when it comes to construction and ease of cleaning.
The date for registered companies with greater than 500 employees to comply with the first FSMA rule Preventive Controls was September 2016. For companies with fewer than 500 employees, the compliance date was September 2017.
Why is the FSMA being implemented?
The new rules are intended to minimize the serious illness and death that can be caused by unsafe food products, by focusing on preventing food contamination throughout the entire production process.
The link between HACCP, HARPC and FSMA
Hazard Analysis and Critical Control Points (HACCP) is a systematic, preventive approach to food safety from biological, chemical and physical hazards in production processes that can cause the finished product to be unsafe. It focuses on the hazards that are unique to the product being manufactured, so the concerns for a seafood processor will be different from those of a coffee roasting company.
With the implementation of FSMA, HACCP becomes a part of a food manufacturer’s compliance to Hazard Analysis and Risk-Based Preventive Controls (HARPC). In short, the FSMA act aims to ensure the U.S. food supply is safe by shifting the focus from responding to contamination to preventing it.
Digital Weigh Scales
This risk-based, preventive approach to food safety relies on data and expertise to pinpoint potential food safety issues along the production, distribution and supply chain. The FDA has advised that facilities should set up a thorough system for documenting internal processes and record keeping, so that they can clearly demonstrate that legal standards are being met.
As a crucial element in most industrial manufacturing processes, weighing equipment for the food industry, can play an important role in FSMA adherence procedures, including, for example:
Updating weighing equipment to more hygienic options, such as stainless steel and a fully enclosed cover for easy and efficient washdown.
Ensuring that weighing equipment is used effectively: for instance, using checkweighers at appropriate points in the production process to obtain and record production data.
Weighing solutions such as the ZQ375 or IP rated bench and indicators can help food suppliers to achieve both backward and forward traceability (be able to identify where all the ingredients came from and where they went).
Using the right scales to provide the most accurate, legal for trade weights, to avoid mislabelling and eliminate costly mistakes or re-works.
IP69K enclosures ensure instrumentation protection in heavy washdown environments.
Many companies, regardless of size, need to be looking for digital scales and weighing systems to help them to align their current HACCP and HARPC processes in order to meet FSMA requirements.
Heavy wash-down: IP69K
Equipment used in the food processing industry must be able to withstand rigorous wash-down procedures. Designed specifically to kill micro-organisms and bacteria, this heavy duty cleaning process typically uses high temperature, high pressure jet sprays and detergents. The combination of water, chemicals, high pressures and temperatures used in this cleaning process can prove fatal for electronic circuits and instrumentation.
The Ingress Protection (IP) rating system is an internationally recognized scale that relates to proven protection against environmental factors such as liquids and solids. A product with the highest rating available, IP69K, offers complete assurance that it has been subjected to a challenging set of tests to ensure protection against penetration of high pressure, high temperature water and dust particles – making it ideal for use in conditions where equipment must be carefully sanitized.
Scales designed to resist extreme temperatures
In the food industry, equipment such as check weighing scales may be subject to rapid temperature change, whether due to operating conditions or wash down procedures. Extremes of temperature inside and outside the enclosure can result in expansion and contraction of gases, which in turn can lead to moisture and humidity becoming trapped inside.
When selecting a piece of weighing equipment for use in the food industry, ensure that the manufacturer has not only recognized the challenges posed by this stringent environment, but also risen to them by incorporating design elements into the structure of the product that will counter issues such as humidity and condensation
Eliminating bug and food trap areas
The process of welding two pieces of stainless steel together can have implications for the corrosion resistance of the metal. Ideally, the surfaces of your equipment/scale should be continuously welded within an inert gas atmosphere – helping to ensure that the metal remains corrosion and crack resistant and that there are no edges or un-leveled surfaces that could trap food particles or impede cleaning.
Areas of the product that have internal corners and angles of less than 135° – and which come into contact with food – should have a smooth, rounded finish to minimize food trap areas.
Scale designs should, where possible, avoid flat horizontal areas to stop water from collecting. However, in some applications, offering a flat under structure base design can be more hygienic than open tubular base frames where high pressure cleaning can cause food particles to bounce off the work surface and lodge deep inside the loadcell area, making it harder to clean.
Fully welded tubular designs can also be hard to clean. A welded structure can result in bacteria becoming trapped within the tube and thriving in the constantly changing atmosphere often found within the food industry. Conversely, base designs with flat bases and open corners ensure that any food particles can be quickly and easily washed away during high pressure cleaning.
Threads should be covered and small components such as rubber feet should be well secured and bright blue in color, allowing them to be easily located should they become detached from the scale.
Safeguarding your business
Investing in a new digital check weigher scale is all about safeguarding quality and, fundamentally, profits – underweight packages can lead to unhappy customers, while overweight packages lead to costly giveaway and overweight shipments. When it comes to the food industry, safeguarding quality, profit and reputation must go one step further – selecting a piece of equipment that is fit for purpose is vital.
To maintain food safety and meet the requirements of the act, it may be necessary for many businesses to upgrade to equipment that is more sanitary.
Contact the sales team at Central Carolina Scale, (919) 776-7737 to discuss the products that we recommend.
Cardinal Scale Manufacturing Admiral bench scales now feature an IP69K-rated load cell and indicator, so any sensitive electronics are fully protected against close range high-pressure, high-temperature spray downs making them ideal for the food processing industry where equipment must be carefully sanitized.
The Admiral’s heavy-duty stainless steel base is built solidly for high-usage durability. The bright, vivid ColorZONE display changes color automatically as pre-assigned target weights are reached for efficient check weighing.
In environments that require heavy washdowns, such as in the food processing industry, the combination of water, chemicals, high pressure and high temperature can prove fatal for electronic circuits and instrumentation. The Admiral bench scale’s IP69K rating offers the highest protection rating possible.
Built for extreme-use applications in the weighing industry, the 190 STORM’s IP69K-rated polycarbonate enclosure withstands high-temperature (up to 176º F / 80º C), high-pressure wash downs (1450 PSI). The 190 STORM features capacitive touch keys, 1-inch-high clearly visible LCD digits, built-in RS232 communications port, and versatile power options: AC, DC, and rechargeable battery.
The 190 STORM’s bright, vivid display changes color automatically as the pre-assigned target weights are reached. The operator knows immediately when they’ve reached the acceptable weight range based on the amber, green, or red color changes for UNDER, ACCEPT, or OVER weights. NTEP, OIML, and Measurement Canada.
The Admiral’s colorful 190 STORM indicator is positioned at the optimum viewing height and out of the way of the product being weighed. The display tilt feature allows the display to be positioned just right for each operator.
The entire LCD display can be set to any of seven different ColorZONE colors during checkweighing. This exclusive ColorZONE feature takes the guesswork out of the weighing process making the Admiral the top bench scale in the industry.
The Admiral’s polycarbonate and ABS enclosure to the weight display is watertight and allows operation in the harshest of environments while the stainless base and column construction ensure long-lasting durability.
The scale’s 190 STORM indicator features four captive screws in the back panel, so they cannot be lost when unscrewed (important for food processing applications).
Contact the sales team at Central Carolina Scale today. Call (919) 776-7737 or visit centralcarolinascale.com and click the Request a Quote button.
According to the USDA, every year the United States wastes an estimated 30 to 40 percent of its food supply. Statista reports that, in 2015, of the USDA estimates, roughly 16 percent of all food waste is attributed to restaurants and foodservice institutions-nearly one-fifth of all wasted volume! This is a huge source of overhead costs, but also a great source of improvement for food service entities to leverage in retaining their hard-earned profits. With food costs rising, waste reduction systems are becoming more important to reduce strain from front-end costs.
Waste reduction companies are taking advantage of this need for tracking inventory and getting more accurate weight counts. DETECTO Enterprise series scales, PS portion control scales, and PZ series wireless ingredient scales are all very important tools to aid the fight to increase inventory efficiency, and ultimately, creating increased profits. The accompanying advances in connectivity-Ethernet, Wi-Fi, Bluetooth-create a more streamlined process for saving inventory data and yield a precise representation of a facility’s inventory strengths and weaknesses.
DETECTO’s foodservice scales are the first line in establishing a solid reduction program. High weight-resolution scales deliver highly precise weights and the associated costs. The ability to audit cooking processes and concomitant prices concretely establishes hard data to analyze. This analysis implementation forms the possible paths to be executed by foodservice management and personnel.
Facilities can track reduction areas, foodstuffs to be saved or discarded, and foodstuffs that can be repurposed. Knowing the usage levels of each product determines which products to reduce and where businesses waste capital. Product usage levels can help businesses push certain menu items and discard those that don’t sell well.
Businesses can more accurately spot and predict trends in their kitchens in a highly responsive manner. With the power to trend waste areas, kitchens can adjust their cooking implementation, labor cycles, use more efficient recipes, and utilize batch cooking to match customer trends. This knowledge can better serve the needs of their customer base and attract new clientele.
The power of an efficient waste reduction system yields amazing results with effort and consistency. Businesses can expect to save significant amounts of front-end revenue, revenue that can be circulated back into other costs and investments. Foodservice businesses large and small can now bolster their earnings and alleviate one of the most costly factors in their respective operations. And it all begins with a weight measurement of the wasted food combined with a digital tracking system for recording that measured waste.
Learn more about DETECTO foodservice scales by contacting the sales team at Central Carolina Scale, call (919) 776-7737 or visit the site at https://www.centralcarolinascale.com/Detecto.htm
At Central Carolina Scale in addition to selling and installing truck scales; we also check, test, adjust, and calibrate truck scales just about every working day of the year. We have factory trained technicians who can troubleshoot even the smallest problem areas like a load cell that might be creeping. We also have certified test weights and a weight cart which allows us to provide the highest level of truck scale service available in North Carolina. When we’re finished doing our scale check, we supply the customer with documentation that shows before and after readings and how much weight we tested the scale with, etc…
The Standards Division checks any scales where “money changes hands.” This would include scales at grocery stores, livestock scales, buffets, agricultural-supply centers, highway patrol weigh stations and scrap metal facilities. Scales are checked on an annual basis or by complaint. The only exception is stockyards, which are checked twice a year.
When consumers bring unwanted appliances, metal debris or even old vehicles to a scrap metal facility the items are generally weighed on a truck scale. At some facilities, this scale can record up to 100,000 pounds of weight. The entire weight of the vehicle, trailer and scrap metal is recorded on the scale. After unloading inside the facility, the consumer then drives the emptied vehicle and trailer back over a scale at the exit and this weight is recorded. The consumer is paid for the difference of the two weights. Depending on the amount of scrap brought in, the amount could be a couple of hundred dollars.
To check a heavy truck scale, Inspector Glenn Farmer uses a six-wheeled, gas-powered, steel test cart. A hydraulic arm is used to fill the cart with certified 1,000-pound and 500-pound weights. For the test, he uses a known weight (the cart plus added weight) and test different quadrants of the scale. A five-section scale would have 18 different test points. There are two different types of truck scales, mechanical and load. To test a mechanical scale, Farmer must move his cart side to side to record weight. To check the accuracy of a load scale, he moves the cart down the center of the scale.
The Standards Division uses National Institute of Standards and Technology guidelines to determine tolerance levels on the scales. A tolerance level is the amount of weight a scale is allowed to vary. For a scale that can measure more than 25,000 pounds of weight, the tolerance level would be 60 pounds. A scale that does not pass inspection must be pulled out of service until the facility fixes the problem. “Many times the issue is debris buildup in the crevices of the scale,” Farmer said. “Pine straw, cans and other debris can cause the scale not to weigh correctly.
Our advice to the company is to power wash or use an air hose to clean the area around the scale.” If the scale is still recording incorrect weights after cleaning, the facility may call a scale calibration company to fix the problem. Some facilities will have a representative from their scale company go along with the standards inspector on the day of their inspection. This means that most problems can be fixed immediately, and the facility doesn’t have to endure a prolonged shutdown of a scale if problems are found.
This was a nice write up about testing scales and how important it is to keep your scales weighing accurately. It’s always a good idea to keep your scales clean and weighing as accurate as possible, year round. One easy way to do that is to contact us at (919) 776-7737 and set up a maintenance schedule for your scales. You’ll save money and you will have accurate scales with the regular scale checks.
We dare you to read this blog post and not crave a big juicy burger! The pictures and the write up tell the story about how a restaurant uses the Kilotech counter top dial scale for simple and consistent check weighing. Whether you’re weighing ingredients for gourmet burgers or pizza, the ingredient costs can really add up and customers love consistency when it comes to their foods they order on a regular basis. So let’s take a look at Notre-Boeuf-de-Grâce, cleverly named after Notre-Dame-de-Grâce, the Montreal neighborhood where it resides.
Do you ever crave a burger where the flavor explodes the minute you sink your teeth into it? Top the burger with super fresh ingredients and it is like a party in your mouth! Well two years ago, in my quest for gourmet burgers, I chanced upon a new upscale burger place called Notre-Boeuf-de-Grâce. The décor is a mix of brick, wood and glass, designed to enhance your culinary experience. The music is excellent and covers most tastes.
Their menu offers something for everyone and most certainly will not leave you hungry. Fresh meat is ground daily and is always gluten-free because there are no fillers. There are also vegetarian options for the non-carnivores. Choose from their fresh cut fries (they really are fresh as we brought some home and two days later they were still intact, not soggy or hard!), beer battered onion rings, sweet potato fries and potato skins to complement your burger. Also available and made in-house are their gravies, sauces, milkshakes and cocktails. Notre-Boeuf-de-Grâce also supports local suppliers and serves locally-grown food as much as possible.
A couple of weeks ago, while dining at the Notre-Boeuf-de-Grâce Côte-Vertu location, the manager Dennis Mandros approached us and asked us how we were enjoying our meal. Considering how busy the restaurant was that night, we were surprised to see that the manager was going from table to table providing that personal VIP touch! I took the opportunity to ask him if he used a scale to weigh his patties. When he replied, “Yes, absolutely!,” I just had to know if it was a Kilotech scale.
Dennis immediately went to the kitchen and like a proud father of a newborn child, held a Kilotech scale in his hands to show me! I knew then and there I had to write a blog about Dennis and his restaurant. When a restaurant uses a scale to ensure that their customers get what they paid for you know that they have the customers best interest at heart.
A few weeks later, on a beautiful Monday afternoon, I showed up at the restaurant. Dennis Mandros and Zakria Dehghani, the owners of this franchise, were hamming it up with their customers on the terrace. When they spotted me, they both greeted me with the kind of warm smiles you reserve for your long lost friends.
I sat down with Dennis and we talked business. I quickly cut to the chase and asked him what his Kilotech scale meant to them. Without hesitation Dennis said that it helps them to reduce wastage, accurately weigh their patties, and more importantly, ensure that the customer gets exactly what was advertised and ordered.
Their burgers come in three sizes: 3, 6 and 9 ounces. Dennis asked one of the cooks to grab a 6 oz. patty. He placed it on the scale and immediately the scale showed 6 oz. Dennis beamed! He is proud of his restaurant and the integrity with which it operates.
If you operate a restaurant, bakery or some other type of food related business; contact us at (919) 776-7737 and let us assist you with your weighing needs. It could be that you need a simple way to make sure your hamburgers weigh the same. Or it could be something else, either way, the odds are we can find a solution for you that will save you time and save you money.
“How much does a 70′ x 11′ foot truck scale cost?”
We typically get some version of these statements or questions just about every day.
A rough estimate, on average, would be $65K-$85K for a 70×11 truck scale. It could be a little less money and it certainly could be more money, depending on what you are looking to do. We’ve modified this number to try and account for the 2022 and 2023 inflationary price increases. This price estimate is for the scale. You also have other costs such as the foundation, delivery, installation, and more. See below and we’ll provide more details on those costs.
Bottomline, you need to work with a scale company and obtain a real quote to make sure of the current prices.
So if the Truck Scale Costs This Much, What Else is there to Consider?
We have written this article to help you in budgeting for a truck scale cost. While costs may vary from market to market, this provides an accurate range estimate while also highlighting other factors to consider with your specific installation. Everything that we have laid out below assumes a standard 70 ft. truck scale length.
Scale Foundation Excavation and Concrete Work (Estimate: $25,000 to $40,000)
The concrete work for the truck scale foundation is a very important step and should be handled by experienced workers. A typical foundation is made up of concrete piers poured below the local frost line and flush with the surrounding grade. A 4” washout slab is poured between the piers and helps to prevent vegetation growth while also allowing for material to be cleared from under the scale. A 10 foot flat and level approach is also required at each end of the scale. These aid in a smoother transition on and off the scale.
Lastly, sloped ramps will be required at each end of the approach. The typical ramp length will be around 25 feet for a 70′ scale. Some state Weights & Measures departments will have rules governing scale placement, under scale clearance and ramp lengths. Be sure to check with your local jurisdiction before breaking ground.
70’ x 11’ Scale Options: Sight Rail, Weight Indicator, Ticket Printer and 4” Remote Display. (Estimate: $12,000 to $25,000)
The 70’ x 11’ truck scale is the most common size for typical, over-the-road tractor-trailer weighing. A scale with all-steel construction allows for the scale to be delivered, installed, and weighing vehicles all on the same day. We provided the estimate for it up above in the first paragraph.
Safety sight rail is a very common option as the scale platform will typically be between 14” to 20” above the ground. This won’t help keep the truck on the scale but it will help guide the driver.
The basic weight indicator will display weight, process a truck in/out operation and print a ticket with transaction information.
Lastly, the 4” LED remote display is required in some states and is needed so truck operators can see that the scale reads ZERO prior to driving on the scale. The scoreboard also allows drivers to compare the printed weight with what is shown on the readout.
Flatbed Scale Freight, Crane for lifting and Installation / Calibration by Scale Service Company. (Estimate: $10,000 to $15,000)
Wide load flatbed freight is required for the scale to be shipped from the manufacturing facility to the installation site. Obviously, the further the flatbed truck must travel the more expensive the freight cost will be.
A crane will be required to off-load the flatbed and set the truck scale modules. Crane cost consists of time on-site and the size of crane required. A crane that can be positioned a few feet from the scale foundation will cost less than one that must be sized for extended reach due to obstructions such as buildings, power lines, and/or hoppers/silos.
A professional scale service company is typically involved with removing the scale from the flatbed, setting the scale on the foundation, anchoring the scale to the foundation, wiring the scale parts/accessories and calibrating the scale with certified weights.
TOTAL PROJECT COST FOR 70×11 TRUCK SCALE = $90,000 – $130,000 ===========================================================
While we hope to have shared some insight in budgeting for your new truck scale, we need to mention that there are other situations that may arise to add significant costs to your truck scale project.
Some of these include but are not limited to:
Any project that happens after normal business hours or on weekends, or holidays. Foundation additions such as concrete curbing, walkways and/or extended ramps to adjust for slope grade. Excavation that encounters any type of utility service that will need to be relocated. Excavation that encounters poor ground soil conditions or significant movement of soil because of elevations. Electrical power, network wiring and/or communication wiring that needs to be trenched.
We understand that installing your first truck scale can be overwhelming and we are here to help. If you need an unbiased opinion or somebody to come out and look at your site, be sure to give us a call.
It’s hard to give an exact answer because every situation is a little different.
Maybe you’re replacing an existing CMI truck scale. Or perhaps you’re looking to extend a 60′ Weigh-Tronix truck scale into a 70′ scale. Or perhaps you’re putting in a brand new B-Tek scale and will need the concrete foundation formed and poured as well.
All of these scenarios work to show why it’s important to discuss your application with your scale salesperson to determine which products and services will work best for your situation.
Parts to Consider When Buying a Truck Scale
There are several major components involved with a truck scale purchase. First, is the actual scale itself, also sometimes called the Weighbridge, which is the main surface for the trucks being weighed. Weighbridge lengths vary from around 20 feet to over 100 feet. Widths vary from around 10 feet to 14 feet but are usually 11 feet. Typical weighbridge platform tops are either steel or concrete.
CLC Ratings
When you talk about the Weighbridge, you will also probably be told about CLC ratings. Concentrated Load Capacity, or CLC, is an industry recognized rating of a vehicle or axle load scale. The rating defines the maximum load for which the weighbridge is designed as applied by a group of two axles with a center line spaced 4 feet apart and an axle width of 8 feet apart. This is an area where you can save money in certain situations.
If you will have limited amounts of daily traffic, then chances are you may not need a really high CLC rated Weighbridge. Be sure to discuss this with your scale salesperson.
Digital Weight Indicators
The Digital Weight Indicator is the next major component to consider, which displays your truck weight. We have several different truck scale indicator models to choose from. This is an important part of a truck scale. You’ll definitely want to choose a readout that has truck storage and serial ports for your ticket printer and remote display.
Load Cells
Loads cells are another important component to consider. Most truck scales usually have around eight cells inside. The three most common types of load cells are analog, digital, or hydraulic. Each has its own advantages. This is a subject you will definitely want to discuss with your scale salesperson as this can raise or lower the upfront cost, but will likely have a big impact on the long term cost of ownership.
Foundation
The next important part of a truck scale is the Foundation, which is simply the concrete base that the load cells and weighbridge rest on. These are normally above ground with approaches on each side. However, we also offer truck scales that sit in a pit.
Peripherals
Peripherals are the final components to consider when buying a truck scale. These include items like truck management software, ticket printers, remote displays, traffic lights, intercoms, and other accessories. Some peripherals will be necessary while others are just nice to have, depending on your particular situation.
If you contact more than one scale company, you may hear a distributor undermine a particular brand. For example; Rice Lake vs Cardinal Scale Manufacturing or Mettler Toledo vs Avery Weigh-Tronix. All of the companies mentioned are reputable brands, you will just need to determine which manufacturer you prefer, which local scale company you like best, and which features you want and need.
Learn More With Central Carolina Scale
As you can hopefully see, there really isn’t a one answer to the question, how much does a truck scale cost? If you’re in the market for a truck scale, our sales team at Central Carolina Scale can help you weigh your options. Contact us today at (919) 776-7737 to learn more.
