Category Archives: Counting Scales

Trading Card Printing Fulfillment Centers: Precision in Production and Counting VS. Speed and Affordability

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In the vibrant world of trading cards, where collectors and enthusiasts seek the thrill of rare finds and limited editions, the role of trading card printing fulfillment centers is crucial. These centers serve as the beating heart of the industry, bringing to life the intricate designs and artwork that grace each card.

However, their responsibilities extend beyond mere printing; they must also ensure the accurate counting and packaging of these coveted cards. This article takes a look into the fascinating realm of trading card printing fulfillment centers, exploring how they function and maintain precision in the counting process along with speed, accuracy and value.

The Printing Process

At the core of trading card fulfillment centers lies the printing process, where cutting-edge technology and skilled craftsmanship converge. The journey begins with the creation of digital files containing the designs for each card. Printing machines, equipped with high-resolution capabilities, then transfer these designs onto sheets of specialized cardstock.

The use of advanced printing techniques, such as offset printing or digital printing, allows for the reproduction of intricate details and vibrant colors. Once the sheets are printed, they undergo a meticulous quality control process to detect any imperfections or deviations from the original designs. This step ensures that collectors receive cards that meet the highest standards of visual appeal and durability.

Precision in Counting Trading Cards

As the printed sheets move through the production line, the next critical stage is the counting process. Trading card fulfillment centers employ advanced technology to ensure the accurate counting of cards, a task that demands both speed and precision.

Use weights and a scale to figure out the total count of trading cards. You simply weigh a sample of the trading cards and determine the average piece weight.  Then add the rest of the trading cards to the scale to obtain the total count. This process is much faster and accurate than hand counting.

One of the challenges that printers often face is keeping costs down. Sometimes that can mean purchasing low cost counting scales in bulk. And while that may seem to be a wise investment, fulfillment centers might be surprised when evaluating the total cost of ownership of an industrial counting scale like the Pennsylvania 7800 counting scale versus the low cost plastic style parts counters you might find in a Uline catalog or QCS style scales on a website. Especially if you evaluate the purchases and the lifetime usage of the different scales. It could mean the difference between buying pallets of replacement scales over and over OR just buying quality weighing equipment once and maintaining it over a period of time. 

Pennsylvania 7800 counting scale

However, even the fastest and most accurate methods need to be checked and reviewed periodically. To enhance accuracy, fulfillment centers often implement additional quality control checks, including manual inspections by trained personnel. Human oversight serves as a crucial layer of assurance, especially when dealing with intricate or unconventional card designs that may pose challenges for automated systems.

Trading Cards Packaging and Box Assembly

Once the counting process is complete, the cards are ready for packaging. Fulfillment centers utilize state-of-the-art machinery to assemble boxes and insert the correct quantity of cards into each one. Automated packaging systems streamline this process, minimizing the risk of errors and ensuring efficiency in meeting high production demands.

The packaging stage involves not only the physical insertion of cards but also the inclusion of any accompanying items, such as rulebooks, promotional materials, or limited-edition inserts. Fulfillment centers carefully coordinate these elements to deliver a complete and satisfying product to collectors.

high quality scales and weighing equipment

You will often see everything from desk top parts counting scales, to industrial floor scales, to pallet jack scales in trading card fulfillment warehouses all across the country. These scales assist with obtaining an accurate weight for boxes that are being shipped via UPS or FedEx along with large orders that are being picked up by LTL freight companies like Old Dominion, RL Carriers, TForce, XPO Logistics LTL, etc…

Trading Cards Quality Control and Assurance

Maintaining the quality of the final product is a top priority for trading card fulfillment centers. Beyond the initial quality control checks during printing, additional measures are implemented throughout the production process to catch any discrepancies or defects. This includes regular inspections of the packaging machinery and ongoing monitoring of the counting systems.

Random sampling is another common practice, where a subset of boxes is thoroughly examined to ensure that the correct number of cards is present and that the overall condition meets the established standards. These stringent quality control measures contribute to the reputation of the fulfillment center and the satisfaction of collectors who place great value on the condition and authenticity of their cards.

Final Thoughts

Trading card printing fulfillment centers play a pivotal role in shaping the world of collectibles. From the precise printing of each card’s design to the meticulous counting and packaging processes, these centers combine technological innovation with human expertise to deliver products that captivate and inspire.

As the demand for unique and high-quality trading cards continues to grow, the commitment to precision in production and counting remains paramount, ensuring that collectors receive not only a piece of art but a carefully crafted and accurately assembled treasure.

These companies “count” on electronic counting scales to accurately determine how many cards are placed in each box. They also use weighing scales for determining box weights for shipping and pallet weights for shipping via LTL.

If you own or manage one of these facilities, be sure to contact the sales and service pro’s at Central Carolina Scale who can assist you with recommending the best scales for counting trading cards and the best warehouse scales for everyday use. The CCS team can also provide outstanding scale repair work and calibration services as well. Call (919) 776-7737 to get started.

 
 
 

A Comprehensive Guide to Inventory Management (2024)

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Optimal inventory levels, reduced storage costs and satisfied customers are all achievable through effective inventory management. This guide will provide insights and tips on how to implement the necessary steps for successful implementation of this process so that your business can run smoothly with improved efficiency.

Keywords such as ‘inventory management’, ‘effective inventory management’ and ‘inventory levels’ remain relevant throughout our discussion in order to ensure beneficial outcomes from implementing these practices correctly. Of course we recommend using counting scales when practical for maintaining accurate inventory counts on a regular basis.

Important Points

  • Inventory management is essential for businesses to effectively track and control stock levels, ensure customer satisfaction, and optimize costs. You don’t want excess inventory but you also don’t want no stock or long lead times (supply chain management).

  • Different types of inventory systems range from manual spreadsheets to automated solutions such as RFID tags.

  • Techniques such as EOQ, ABC Analysis & JIT Inventory Management can help minimize storage costs while ensuring accurate stock counts through software implementation.

Understanding Inventory Management

inventory management

Inventory management is an essential part of any profitable organization’s functioning, managing and controlling stock amounts to guarantee satisfaction for customers while minimizing costs. Companies have a large selection of options from traditional manual systems to sophisticated perpetual inventory control techniques available in order that they can ensure optimal inventory administration.

Now let us explore the importance of inventory management as well as all of its primary components as part of overall inventory management tools assortment. Appropriate stock level tracking plays a huge role when it comes to guaranteeing efficient operation with minimal expenses involved. Companies must turn their attention towards reliable inventories if they are looking for success overall

The Importance of Inventory Management

In order to meet customer demand, prevent stockouts and keep up efficient operations, effective inventory management is essential. A well-crafted system of managing inventories can be the determining factor in business success for companies big or small alike. By accurately tracking their inventory levels, businesses will both ensure no missed sales opportunities nor dissatisfying customers experiences due to a lack of availability when fulfilling orders occur at any time.

Insufficient approaches towards tackling this issue could lead directly into an array of adverse outcomes: lost revenues from missed chances, dissatisfied customers via declining service quality, possession and needlessly storing unnecessary items leading onto hefty storage expenses as ultimate consequence – all being grounds strong enough to make it imperative that investing on proper asset control systems should become priority number one across organizations around the globe looking forward onwards becoming more competitive amidst growing competition landscapes worldwide while attempting ensuring higher degrees profitability performance over coming periods .

Key Components of Inventory Management

Inventory management is a necessary part of any business strategy. Companies need to take into account customer demand, manage inventory levels, and find the best balance between having too much or not enough stock in order to properly carry out their plan. A great way for businesses to achieve this is by employing forecasting methods that anticipate future needs as well as using safety stock (buffer stock) so they remain protected from changes in supply, manufacturing yields etc.

Using specialized tools dedicated towards managing inventory can be incredibly useful when it comes reducing costs associated with these efforts. Whilst also making sure adequate amounts are available at all times where required, an essential element of effective inventory control measures . To meet both short-term demands and long term objectives effectively. Those overseeing such operations must consider all aspects regarding maintaining proper stocking requirements across various platforms including online ordering systems.

Types of Inventory Management Systems

counting components on a parts counting scale

Inventory management is a critical process for businesses of all sizes. To make the most of their resources, they can implement various types of inventory management systems ranging from paper-based solutions to automated tracking technologies that provide live updates on stock levels.

No matter what system you choose, it will allow better oversight and control over inventories through improved data collection and accuracy in order processing tasks such as reordering items or understanding demand patterns. As an added bonus, these advances also optimize time efficiency by automating many aspects related to managing supplies across multiple locations

Manual Inventory Systems

Manual inventory systems, such as spreadsheets and paper-based tracking solutions or physical counting techniques, are low cost to use yet still provide flexibility. These methods can lead to inaccuracies due to potential errors by humans and an inability for real time monitoring when the business begins scaling up. Despite its drawbacks though a manual system is suitable for small companies with limited stock. It enables them track their inventories in an effective manner at a minimal expense compared with automated processes employed by large organizations.

Periodic Inventory Systems

Periodic inventory systems involve regularly taking physical counts of stock at the start and end of predetermined times, allowing for an accurate assessment on quantities in storage. This system provides businesses with greater control over their outlay associated to stocking supplies, as well as enabling them to monitor inventories closely and detect any discrepancies quickly. The advantages are that it is more precise when tracking down numbers and also helps keeps costs low. But there may be a downside: namely time taken in counting plus potential human error arising from this process. *** Note: for physical inventory, we recommend using digital parts counting scales to accomplish this task. See our how to guide for more info. This can speed up the physical count process and dramatically reduce the errors from hand counting.

Perpetual Inventory Systems

A perpetual inventory system is a computerized approach that automatically tracks and updates the number of products available at any given time. With technologies like barcodes and RFID tags, this type of inventory control ensures instantaneous monitoring and accuracy. Businesses can observe their current stock levels quickly, easily identify discrepancies, and adjust accordingly in real-time. Continue reading →

Scales with Rechargeable Battery Usually Recommended

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We’re going to discuss the top benefits of buying a scale with a built in internal rechargeable battery. Many scales on the market today contain internal rechargeable batteries. Why would you choose battery power over the simplicity plugging your scale into a wall outlet? Let’s take a look at some of the benefits of a rechargeable battery powered scale.

battery powered scale

No Electricity? No Problem…

Whether you need to work somewhere without a convenient electrical outlet or the power has temporarily gone out, you’ll be able to perform weighing tasks without missing a beat with a battery powered scale. Be mindful of when the battery needs to be recharged. The last thing you want is to lose power while working in the field.

Easy Mobility

Without the need to rely on a power cord while working, your scale can be anywhere you need it to be. For example, are you taking inventory?  You can transport an easy to carry portable counting scale throughout your warehouse and save time. Be sure to store your rechargeable scales somewhere convenient at the end of each workday. And if you know that you’re going to be using the weight scale where there is no AC power, be sure to charge the portable scales overnight so you’ll have 100% battery life.

Sharing a Scale

If they aren’t using it all day every day, employees at different workstations or in different areas of your facility can share the same device since it’s battery powered and fairly easy to transport.

“Economical batteries” can be expensive…

Think of your kid’s toys and every remote control in the house, but rechargeable batteries can be charged hundreds of times or more before ever needing to be replaced. In some cases, over time, your scale can actually pay for itself in battery savings. And electric rates are lower in some localities at night, so recharging scales overnight also offers another opportunity for savings.

Do you need some help selecting the right battery powered scale? Browse our website and contact us (919) 776-7737 You can see all the portable scales that we offer. And if you need some assistance, we’re just an email or a call away. 

The Peril of Monopoly: The Dangers of Choosing an Industrial Scale Provider who Basically Only Recommends One Scale Brand

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In the world of industry and commerce, precision measurement and weighing accuracy are paramount, making industrial scales and laboratory balances an indispensable tool in many industries. When it comes to selecting a reliable provider for your weighing needs, many local businesses seek convenience by opting for a one-stop-shop that sells scales and offers calibration and service support. And, often folks search for old and familiar scale brand they may have heard of years ago.

However, one mistake that some customers make involves choosing a scale supplier who essentially is only offering one brand of scale 99% of the time. This cozy relationship with a sole brand may appear convenient on the surface, but it comes with a range of potential pitfalls that businesses should be wary of. Do the terms Protected Territories, Limited Competition, and High Prices sound familiar? 

This article explores the perils of such an arrangement and underscores the importance of keeping an open mind when it comes to selecting a local industrial scale provider in your area.

1. Limited Product Options:

Relying on an industrial scale provider who predominantly offers one brand of scales leaves your business with limited options. Each industry has unique requirements, and no single scale brand can cater to the diverse needs of every enterprise. By restricting yourself to just one brand of scales, you risk overlooking better-suited alternatives that might provide more accurate readings, advanced features, or even more cost-effectiveness. Opting to work with a local scale company with a wide array of scale options ensures you can find the perfect match for your business requirements.

2. Bias and Unreliable Recommendations:

The inherent conflict of interest in exclusively recommending one scale brand raises questions about the objectivity and credibility of the provider’s suggestions. Is the recommendation driven by the best interest of the client, or is it motivated by financial gains or meeting sales quotas from promoting a particular brand? A biased recommendation might lead to investing in scales that are not truly suitable for your operations, leading to suboptimal performance, increased maintenance costs, or even safety hazards.

3. Lack of Customization and Product Flexibility:

Industrial operations vary widely, and a one-size-fits-all approach to scales simply won’t suffice. By relying on a local scale provider who predominantly deals with one brand, you may face limitations in customizing the scales to match your specific requirements. Customization could involve factors such as scale capacity, platform size, and specialized features, which are critical to ensuring optimal performance and efficient workflow.

There could be situations where your number one scale brand might be a good choice for the scale platform but the scale controller might be a different brand. Is the scale company willing to use another brand?

4. Inadequate Support and Service:

Calibration and regular maintenance are vital to the accurate functioning of industrial scales. Choosing a local scale sales and service provider that primarily deals with one scale brand may limit your access to reliable service and support. They may lack the expertise to handle other scale brands effectively, resulting in subpar calibration or repairs. In contrast, a diversified local scale provider (like Central Carolina Scale) is more likely to have a skilled team capable of servicing a wide range of scale models efficiently.

5. Competitive Pricing:

Monopoly situations can also sometimes lead to inflated pricing. With limited options and no direct competition, the scale provider may not have any incentives to offer competitive prices. As a result, your business might end up paying more for a scale that could be obtained at a better price elsewhere.

high quality scales and weighing equipment

Final Thoughts:

Choosing an industrial scale provider is a crucial decision that directly impacts the efficiency and accuracy of your operations. While the convenience of an all-in-one provider might be tempting, the dangers of opting for one who predominantly deals with a single brand of scales cannot be ignored. The limited product options, protected territories limiting competition, biased recommendations, and inadequate support could all hamper your business’s growth and success.

Instead, we recommend working with a scale company like ours. At Central Carolina Scale, we have good working relationships with many different scale manufacturers. If a customer approaches us and asks for a product or solution for their weighing, we are going to base our product recommendations off things like past success, proven products, overall value, etc… We typically provide multiple reputable choices to customers to consider.

In our experience, rarely is one scale manufacturer the best choice for everything. Some manufacturer really good truck scales. Some manufacturer easy to use digital weight indicators. In fact, we often provide scale systems to customers that have one brand of scale platform and a different brand of digital weight indicator. Most of the time we do that because we’re trying to provide the customer with the best overall scale equipment for their needs.

How to Choose the Right Battery-Powered Counting Scale for Your Fastener Manufacturing Company

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Fastener manufacturing businesses require accurate and efficient counting scales to keep track of the quantity of small components. Choosing the right battery powered counting scale is essential for maximizing productivity, minimizing errors, and maintaining quality control. Here are some factors to consider when selecting a counting scale for keeping track of those small fasteners. 

Scale Capacity and Accuracy

The first factor to consider is the scale’s capacity and accuracy. You need a parts counting scale that can handle the weight of the components you are counting and provide precise measurements. The scale’s capacity should be large enough to handle the heaviest components you use, and its accuracy should be sufficient for your parts counting needs. That’s essentially how a counting scale works.

This is often a challenge as scale buyers want a large 100 pound weighing capacity with a super small 0.0001 pound readability.  We suggest working with your scale company to discuss what capacity and readability options exist and what’s realistic.

Sometimes purchasing one top of the line high resolution counting scale is ideal, while other times, it may make more sense to buy a couple of less expensive counting scales with different capacities to cover all of your different items that you’re counting.

high resolution counting scale for weighing fasteners and o-rings

Scale Platform Size and Portability

The scale’s size and portability are also important considerations. A compact scale is ideal if you have limited space in your workspace, while a larger scale may be necessary if you have a high volume of components to count. A portable scale is also useful if you need to move it around your manufacturing plant.

Counting Scale With Long Battery Life

A battery powered counting scale must have a long battery life to ensure continuous operation. The scale’s battery life should be sufficient to last for a full shift, and it should have a low-battery indicator to alert you when the battery needs to be recharged or replaced. Many counting scales are using rechargeable lead acid batteries these days. Lithium ion is probably coming in the near future. 

Counting Scales that are Easy to Use

Don’t underestimate the importance of this one. The counting scale should be easy to use and have intuitive counting scale instructions. The scale’s display should be easy to read, and the buttons should be easy to press. It should also have a user-friendly interface that allows you to quickly set up and start using the scale. This is also important when you’re training others to use the scale when the main scale operator is out or no longer there.

Scale Connectivity

If you need to integrate the counting scale with other equipment or software, consider a scale with connectivity options such as USB or RS232. This allows you to transfer data from the scale to other devices or software systems, such as inventory management software or a label printer.

Industrial counting scale for fasteners

Scale Durability and Maintenance

The precision counting scale must be durable and able to withstand the demands of a fast-paced manufacturing environment. It should be made of high-quality materials and have a robust design that can withstand impacts and vibrations. This is where you start to evaluate the industrial counting scale versus the ABS plastic counting scale.

Counting Scale Prices

If you search online, you can find counting scale prices everywhere from around $100 to $3000…. While it may be tempting to opt for the cheapest option, a low-cost scale will probably not meet your business’s long term needs when it comes to consistency and durability. On the other hand, a high precision counting scale may be too expensive for your budget. We recommend discussing your budget and counting goals with your scale company to determine what will be some of the best counting scales for your applications.

Final Thoughts

Choosing the right battery-powered counting scale for your fastener manufacturing business requires careful consideration. Things to consider include capacity, accuracy, platform size, battery life, ease of use, connectivity, durability, and of course, price. If you need assistance feel free to call us (919) 776-7737 or complete our RFQ form on our website. We have literally been recommending counting scales for customers for decades.

Counting Quarters Got You Down? Here’s How a Coin Counting Scale Can Help Your Laundromat or Game Center Business

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For businesses like a laundry or game center that rely on coin-operated machines, counting coins by hand can be a tedious and time-consuming task. Whether you own a laundromat or a gaming center, using a coin counting scale to count quarters can provide a range of benefits compared to counting coins out by hand. Here are some of the advantages of using a coin counting scale for your business.

Quarter Counter Saves Time

Counting coins by hand can take a considerable amount of time, particularly if you have a large number of coins to count. And it’s usually prone to human error. How long can you go without getting a phone call or text to interrupt your hand count?  Using a coin counting scale can drastically reduce the time it takes to count quarters. With electronic coin counters, you can quickly and accurately count large volumes of coins in just a few minutes. This can free up valuable time for other important tasks in your business.

Scales Increase Accuracy

Counting coins by hand is prone to human error, which can lead to discrepancies in your final quarter count. A coin weight scale provides a high degree of accuracy and eliminates the potential for errors caused by human error. 

Electronic Coin Counter Improves Efficiency

Using a coin counting scale can help improve the overall efficiency of your business operations. By reducing the time and effort required to count quarters, you can streamline your cash handling processes and improve the flow of customers in and out of your business. This can lead to increased customer satisfaction and loyalty, as well as improved profitability for your business.

coin counting scale

Quarter Counting Machine Can Reduce Labor Costs

Counting coins by hand can be a labor-intensive task that requires a significant amount of staff time. Using a coin counting scale can reduce the amount of time and effort required to count quarters, which can help you possibly reduce your labor costs. With the best coin counter scale, you can also assign your staff to other important tasks, such as customer service or maintenance, which can improve the overall performance of your business.

Weight Scale Enhances Security

Counting coins by hand can be a risky process, particularly if you have large amounts of cash on hand. A coin counting scale can help enhance the security of your business by reducing the amount of time that cash is handled by your staff. With a coin counting scale, you can quickly and accurately count quarters and reduce the risk of theft or mismanagement of cash.

Where Can I Buy a Coin Counter?

Using a coin counting scale to count quarters at your laundromat or gaming center can provide a range of benefits compared to counting coins out by hand. It can save time, increase accuracy, improve efficiency, possibly reduce labor costs, and maybe even enhance security. Investing in a coin counting scale can help you improve your business operations and improve your bottom line.  If you need some assistance choosing the right coin counter for your business just give us a call (919) 776-7737 or complete the RFQ form on our website for fast service.  

Affordable Counting Scales for Small Businesses – Our Top Picks

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Today we are going to hopefully answer any questions you have about recommended counting scales and current prices of electronic counting scales. We always focus on providing a good selection of affordable counting scales for small businesses on our website.

Best Counting Scales for Any Size Business

A counting scale can save you so much time versus counting parts out by hand. We’ve discussed this before regarding exactly how a counting scale works. A piece counting scale measures the weight of the items you place on the weighing platform and divides the weight by the number of pieces you entered to compute the average piece weight. Of course, the items that you are weighing have to be uniform in weight.

affordable counting scales for small business

Warehouse Counting Scale Prices

If you’ve done any research online, you’ve probably seen a wide range of prices when it comes to piece counting scales. We’ve seen prices that range from just a couple of hundred dollars all the way up to a couple of thousands of dollars!  Let’s take a closer look at all these numbers. Continue reading →

Dangers of Buying Certain “Cheap” Scales Online

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The article below is courtesy of Mr. Boon Lim who has been involved in the weighing industry for many years. It really hammers home the points that we have been trying to discuss with customers for literally decades! 

There are differences in quality between certain brands of scales. We’ve discussed this numerous times over the years either here in our learning center or on our Youtube channel or perhaps via phone or email with you. A lot of times it’s a balancing act between value & accuracy. Many customers don’t have the budget or the requirements for the top of the line most expensive scale… but they also don’t need to buy the cheapest scale under the sun either. Let’s take a look at what Boon found when he purchased some of the cheapest scales available online. We hope you enjoy the article below.

Have you noticed a quality shift in the weighing industry? Quality standards have
decreased significantly on consumer scales with “assembly only” operations making big
waves in the scale community. Large sellers are dominating the online retail space for
consumers, and this is not any different for scales. Whether you support the
unstoppable rise of these ecommerce giants or not, there is no denying the profound
impact associated with their operation.

So, we bought some of the “Best Selling”, highly rated, affordable scales and balances to test the quality.

Yes, with 2-day free shipping too.

Our discoveries were astounding… Continue reading →

What Does 5000 x 1 Mean? Scale Capacity x Readability

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We’re going to discuss something that many folks wonder about the first couple of times they are tasked with buying scales.

What Does it Mean when you see 5000 x 1 on a Scale?

If you’ve done any research at all online for scales, you’ve probably seen something written like 5000 x 1, or perhaps you’ve requested a quote and seen that number written. Either way, you may be wondering what these mean. 5000 x 1 lb, or it could be 60 x 0.02lb or it may have been 3000 g by 0.01g. 120,000 x 20 lb, 500 x 0.1 lb etc….

600 x 0.1 LB

 

 

But what exactly does that mean? It’s actually pretty simple.

In the case of 5000 x 1 lb, this means that the total weighing capacity of the scale is 5000 pounds and the scale increases or decreases in weight by 1 lb increments from zero all the way to 5000 lb.

Some people refer to the 1 lb in this example as the readability or the graduation size. In the 60 x 0.02 lb example, it would be as follows, 60 lb is the capacity and 0.02 lb is the graduation size that the scale increases or decreases by from zero all the way to 60 lb. Continue reading →

What Does a Counting Scale Do?

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When you’re seeking solutions for increased efficiency and productivity. A counting scale can be a great choice. But, what exactly does a counting scale do?

We’re going to take a look at what a counting scale actually does

First, let’s define what a counting scale is. Counting scales are used for counting the same items, like bolts for example. As for how to use a counting scale, when a group of identical items are placed on the platform of a parts counting scale, the scale can determine the average piece weight and the scale display shows how many pieces are on the platform. Consider the human effort involved to count small items like screws or washers.

With a counting scale, this task requires just a few seconds of time. This leads to highly accurate parts counting results. Compare this to counting parts out by hand, which is virtually guaranteed to include human error. Remember when you were a child sitting on the floor counting pennies? It took time, and then even more time when you lost count and had to start over again! Consider a counting scale the industrial solution for saving time while providing extremely efficient counting accuracy. Continue reading →