Author Archives: Scale Man

What is the Best Ntep 5×5′ 5,000lbs Floor Scale?

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I saw this question recently while I was doing some reading…. What is the best NTEP 5×5 5,000lbs floor scale? So, I thought let’s see if it can be answered as honestly as possible. First off it would great if we could take seven or ten different floor scales built by various domestic and foreign builders and run them through all kinds of rigorous tests and see which ones survived!

But unfortunately we don’t have the support or funding to put together such a test. So we are left with reading the scale data, understanding who the manufacturers are who build the scales, and our own experiences with various floor scales.

What is the Best NTEP Floor Scale?

You need to add a modifier to the question above. What is the best NTEP floor scale for weighing pallets?  What is the best NTEP floor scale for weighing recycled metal? Or what is the best NTEP floor scale for under $1000.  The answer to the questions above are probably not the same device.

Of course if you’re just shopping online for floor scales there is an unlimited number of websites claiming to be the “experts” and offering reliable this and that. It can get very confusing online, especially if price is your number one requirement.  

Durability versus Value in Weighing Equipment

In my experience with industrial scales, there are different types or levels of “industrial” scales. So when you examine the original question what is the best NTEP 5×5 5000lbs floor scale, how would you define “best”?  Are you referring to the best price?  Are you referring to the roughest and toughest scale platform?  How you define “best” is going to determine how this question is answered.

platform scale

We’ve talked about the balance between durability and cost before. Sometimes we also refer to it as the balancing act between accuracy and value. However you want to label it, the truth is that there is a reason why a NTEP 5×5 5000 LB floor scale can cost $1200 and there is also a reason why a different NTEP 5×5 5000 LB floor scale can cost over $3000. It’s often found in the construction of the scale platform and the true weight of the scale platform. 

The Customer Needs to Decide What is Important in a Warehouse Scale

We get the question(s) all the time from perspective floor scale buyers.  Why is this scale so much more than this scale?  Why should I choose this scale? What do you think I should do?  The best way to describe the situation is you’re comparing “Light Industrial” vs “Industrial” weighing equipment.  

I’ve told the story before about a 4×4 floor scale in our shop but I will tell it again. I was used to picking up (with the forklift) light weight import floor scale decks which usually weigh around 220 lb. We have them in our rental fleet. Then, I picked up a B-Tek Clydesdale that one of our customers was purchasing and it was a solid 300 pounds! So the difference between the two types of NTEP scales was approximately 80 pounds. 

btek clydesdale floor scale with ramp

The same concept will be true with a 5×5 as well. The import scale will be light industrial and the domestic built B-Tek Clydesdale or Rice Lake Roughdeck will be Industrial tough. You, the end user, need to determine if it is worthwhile for you to spend the extra money or not. And honestly, it can be difficult for some folks to look at a scale that is eighty pounds heavier and say it costs twice as much. In other words is eighty pounds worth $2000 more?  Some customers choose to buy two or three of the light industrial scales for the same price. Others choose to buy the heavy duty industrial scale. 

In my opinion if you’re weighing things that are anywhere near half capacity or greater on the majority of your weighments OR if the scale is a major part of your work flow, then you probably need to go ahead and purchase the industrial floor scale that we offer like the B-Tek Clydesdale for example.

The Clydesdale is built tough and should last you for many years of service. Sure it could have some kind of an issue every now and then and you will have to replace a load cell or a homerun cable but the overall scale system itself should last for many years.

Vulnerable Parts & Components of a Floor Scale

Of course the main issues you have to worry about with any floor scales are (1) dropping or shock loading instead of gently setting a pallet on the scale, (2) ripped homerun cables, and (3) forklifts driving over the corner of the scale and wiping out load cell(s) and the foot. How do you prevent some of this from happening? Talk with forklift drivers about setting a pallet on the scale. Use some cable armor or piping to protect the cable. Use angle iron around the perimeter of the scale.   

So, when we look at the original question, what is the best NTEP 5×5 5,000lbs floor scale? Remember I said it depends.  The answer is probably the B-Tek Clydesdale if you’re looking for something that will provide many years of heavy duty industrial use. However, if you’re more concerned about costs and you’re just looking to weigh a pallet every now and then, you might consider the imported Inscale IN7620. Contact our sales department for additional pallet scale purchasing advice.

 

 

 

 

Can Industrial Scales be Integrated with other Systems?

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A popular question that we receive quite often is can our industrial scales be integrated with other systems?  The answer almost always is Yes. 

One popular example of this which we see all the time is the ability to connect our Mettler Toledo BC60 shipping scale to our computer and see the weight populate directly into our UPS Worldship computer program. By having a system connection like this, we no longer have to take the time to read the scale and type the weight into the software. So there is no question we save a little time with each shipment and we probably save ourselves from a few errors of typing the wrong weight. 

By the way, we don’t have it on our system (yet) but we also have the ability to connect a dimensional measurement device to your shipping scale as well. 

Often the ability to connect a scale with other systems will depend on the communication options that the scale weight indicator has available. For example, most digital scales these days still come standard with RS-232 serial communication. 

nci shipping scales by Avery Weigh-Tronix

So if you need other types of connections like USB or Ethernet then you will need to work with your scale company to determine the best scale controller to utilize for your particular weighing application.

The good news is with proper planning ahead of time, this can usually be easily setup to work with your existing system. We have connected scales to everything from computers to batching systems to a PLC, and more. 

Another scale communication subject to think about is the ability to capture the weight data and save it to a USB drive. We’ve discussed this capability before.

If you’re interested in buying industrial scales and connecting them to your existing systems be sure to contact our sales department by completing the RFQ form on our site today. 

High-Precision Feed Wagon Scale Kit – Effortless Feed Management

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Feed wagon scale kits help farmers measure feed weight accurately. Learn about their key components and benefits for efficient farm management with a feed wagon scale kit.

  • Feed wagon scale kits are crucial for precise feed management, helping farmers maintain livestock health and comply with regulatory standards.

  • Key components of the kit include alloy steel strain gauge load cells, stainless steel digital weight indicators, and junction boxes, all working together to ensure accurate weight measurements.

  • Regular maintenance and calibration are essential for longevity and accuracy, preventing common issues such as inaccurate readings and erratic behavior.

Understanding Feed Wagon Scale Kits

loadcell kit

Feed wagon scale kits are essential tools that help farmers manage feed with high precision. They consist of several critical components, such as load cells, digital weight indicators, weigh bars, and junction boxes, working together to provide accurate weight measurements. Utilizing these kits aids in quality control, allowing farmers to assess the weight and quality of feed for livestock.

Precise feed management with feed wagon scale kits is essential for maintaining livestock health and optimizing feed efficiency. These kits also help farmers comply with regulatory standards by providing accurate measurements necessary for reporting and certification.

Key Components of a Feed Wagon Scale Kit

feedwagon scale kit

A feed wagon scale kit comprises several key components that deliver accurate feed weight measurements. These include load cells, a digital weight indicator, and a junction box with interface cables, all ensuring precise weight measurement and data transmission.

Load Cells

Load cells, the backbone of any feed wagon scale kit, convert force into electrical signals for precise weight measurements. These transducers ensure accurate feed weight in wagons, with strain gauge load cells favored for their accuracy and reliability.

Made from nickel-plated alloy steel, these load cells are durable and feature 200% overload protection, perfect for demanding farming environments. Kits usually include four NTEP load cells with various capacity ratings to suit different farm needs.

Digital Weight Indicator

The digital weight indicator provides real-time, precise weight readings, enabling quick adjustments during feed preparation. With enhanced visibility, especially in bright conditions, stainless steel models like the Cardinal 205 are built to withstand harsh environments and washdown settings.

Digital indicators offer various connectivity options such as multiple RS232 ports and USB interfaces, facilitating data logging and system integration. The NTEP bright LED display in the kit features a wall-mounting stand and RS-232 connectivity, ensuring versatility and user-friendliness.

Junction Box and Interface Cable

The junction box connects multiple load cells to the digital weight indicator, ensuring streamlined communication and efficient operation. For example, the JB4SS TuffSeal junction box combines outputs from two to four load cells and allows additional junction box connections.

Interface cables transmit signals from load cells to the weight indicator, maintaining data integrity. The EL204 signal trim junction box combines load cells used in various applications like hoppers, tanks, or livestock, ensuring accurate data transmission.

Benefits of Using Feed Wagon Scale Kits

cardinal 205

Feed wagon scale kits enhance precision farming by allowing accurate measurement of feed quantities, ensuring optimal resource use. Farmers can mix the right feed profile using a grinder mixer, ensuring livestock receive necessary nutrients, promoting healthier livestock and optimizing growth.

Feed wagon scale kits significantly reduce costs by minimizing feed waste through accurate portioning. They also enhance inventory management by allowing farmers to monitor and track feed levels accurately. Data logging software integration further improves tracking and analysis, leading to increased productivity and cost reductions.

Additionally, feed wagon scale kits foster accountability among farm employees through precise measurements.

Installation and Setup

Proper installation and setup of a feed wagon scale kit ensure optimal performance. This involves steps like positioning the scale, securing it, and connecting necessary wiring. It is usually recommended for experienced scale technicians to do the initial installation, setup and calibration. Regular maintenance and/or troubleshooting can be done by the end user to a certain degree when it comes to feed wagon scales.

Step-by-Step Guide

Start the installation by securely mounting the scale kit on a flat, stable surface. Connect the load cells to the junction box, making sure each connection is tight to prevent signal loss. Then, link the junction box to the digital weight indicator with the interface cable.

Each load cell requires individual wiring to connect to the junction box, with the final step being the connection to the scale indicator. Meticulously following these steps ensures the feed wagon scale kit functions accurately and efficiently. This will vary depending on what device you are connecting the scale components to.

Calibration Tips

Calibrate the scale using known weights to verify accuracy over each load cell during setup. Place known weights on the scale and adjust the indicator to match the actual weight, performing this process at the same ambient temperature for the most accurate results.

Consistently checking connections and calibrating the scale helps maintain its accuracy and extend its service life. Using certified weights ensures accurate scale calibration.

Relying on scale professionals for scale calibration is advisable due to their expertise and possessing proper testing equipment such as certified test weights.

Comparing Different Models

LP7510 weight indicator

Feed wagon scale kits come in various models with different features and capacities. Some systems can support very large amounts. Central Carolina Scale offers a ‘Build Your Own Scale’ option for customization according to specific needs.

Price points for feed wagon scale kits vary based on capacity and technological features. If you’re looking for an economical choice, see the Tufner brand scale kits. The Rice Lake Weighing Systems weigh modules are available in over 20 mount styles with waterproof modules for various applications, including tank, hopper, and vessel weighing. The MTS Electronic Conversion Kit upgrades existing scale pits and weighbridges to fully electronic vehicle scales, enhancing performance at a lower cost.

Indicators in feed wagon scale kits can be mounted on various surfaces for convenient access and visibility. The RL9000TWM Series weigh module is versatile, suitable for applications like tank, hopper, and vessel weighing. Customizable options ensure farmers find the perfect scale kit for their needs.

Scale Maintenance and Troubleshooting

Regular scale maintenance ensures the longevity and accuracy of the feed wagon scale kit. Routine tasks include checking load cells, inspecting the junction box and cables for moisture or cuts and loose connections, and ensuring the digital weight indicator functions correctly. Common issues include inaccurate readings, display errors on the digital weight indicator, and failure of electronic components.

Routine Maintenance

Regular visual inspections help identify potential issues before they become serious problems. Tighten connections and set screws in the junction box to maintain accurate functionality. Ensure oil levels are adequate and check for leaks as part of routine maintenance on feed wagon scales.

Calibration and repair services are conducted regularly throughout the year based on pre-established agreements. Service providers assist in organizing and maintaining calibration schedules for regular scale checkups.

Businesses can manage scale maintenance costs effectively by budgeting a fixed annual fee covering scheduled calibrations and travel expenses.

Common Issues and Solutions

Prevalent issues with feed wagon scales include failures linked to junction boxes, often due to moisture exposure. Fluctuating readings may result from faulty load cells or moisture in the junction box. Routine checks should inspect for moisture in junction boxes to prevent inaccurate readings. Sometimes all it takes to fix a jumpy feedwagon scale is opening the junction box and carefully drying it out with a hairdryer.

Erratic scale behavior may sometimes be resolved by checking battery health. Loose connections can also cause issues; securing them often fixes erratic behavior. Error codes can guide troubleshooting scale malfunctions by referencing the manufacturer’s manual or online resources.

Enhancing Feed Management with Data Logging

Cardinal-2XX-USB-A

Feed wagon scale kits enable data-driven decision-making by collecting valuable scale data on feed usage for operational improvements. Data loggers continuously monitor and record data, reducing human error and ensuring accurate feed management insights. Long-term monitoring of feeding trends enhances decision-making, making the feeder an essential tool in the process.

Data logging systems analyze collected data to identify feeding patterns, trends, and anomalies, helping manage supplies more effectively. The weight indicator’s stainless steel construction and multiple connectivity options, including RS232 ports and USB interfaces, facilitate data logging and system integration.

Cardinal Scale Manufacturing offers an option board that allows users to connect a USB flash drive to specific indicators, enabling easy weight data collection. Along with clear LED displays and user-friendly functions for weight conversion, filtering, and unit selection, this feature enhances the usability of digital indicators for monitoring feed weights.

Summary

Feed wagon scale kits are indispensable tools for modern livestock farming, offering precise feed management, cost savings, and improved livestock health. By understanding their key components, benefits, and proper installation and maintenance practices, farmers can optimize their feed management operations.

Embracing technology like data logging further enhances feed management, making it more efficient and data-driven. Implementing these kits on your farm can revolutionize your approach to feeding, ensuring better resource use and healthier livestock.

Questions?

What are the main components of a feed wagon scale kit?

The main components of a feed wagon scale kit are strain gauge load cells, a digital weight indicator, and a junction box with homerun cable. Having these parts installed correctly ensures your scale functions accurately and efficiently.

How do load cells work in feed wagon scale kits?

Load cells work by converting the force of the weight into electrical signals, allowing for precise weight measurements that help in managing feed accurately. It’s all about ensuring you get the right amount every time!

What are the benefits of using feed wagon scale kits?

Using feed wagon scale kits allows for precise feed management, which leads to cost savings and improved livestock health. Plus, they enhance your ability to track and analyze data effectively.

How should I maintain my feed wagon scale kit?

To keep your feed wagon scale kit in top shape, do regular visual inspections, tighten any loose connections, and setup routine calibrations with your scale provider. Staying on top of these tasks will ensure it lasts longer and remains accurate!

How does data logging improve feed management?

Data logging significantly improves feed management by reducing human error and offering accurate insights, which helps you make better decisions based on long-term feeding trends. So, you’ll be able to optimize your feeding strategies effectively!

What are the Typical Weight Capacities for Industrial Scales?

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If you’re new to searching for industrial scale capacities basically you have several places you can search or contact. You can search around online for weighing scales. You can search through a material handling catalog or website. You can search for electronic scales on the mega website that sells everything or the auction website.  Or, you can simply contact your favorite industrial scale company (Central Carolina Scale) and just tell us what scale capacity you are looking for and we can probably provide you with multiple choices of scales to choose from. 

The beauty of working with an actual scale company is a couple of things. First, you save time. You’re not surfing around various scale websites or fumbling through catalogs trying to find affordable industrial scales to purchase. Secondly, you’re more than likely going to get, not just the correct item, but likely a product recommendation based on years of actual sales of that item, since selling and servicing scales is essentially all that a scale company does.  

Weight Capacity for Industrial Scales

When looking at weight capacities it’s important to remember that the readability or graduation size goes along with the capacity. With most industrial scales, they are capable of displaying 5000 or 10,000 divisions. What does 5000 x 1 even mean? 

A 10,000 lb capacity scale typically has graduation size of 2 lb.  10,000/2 = 5000.  Many industrial scales can display 10,000 divisions. So that would be 10,000/1 = 10,000. 

You may be wondering why can’t I display 20,000 divisions or more?  Usually it has to do with the load cells. Most industrial scales can only display 5000 divisions to be legal for trade. Most industrial scales are capable of displaying 10,000 divisions comfortably, in a not legal for trade setting.

weight indicator

However, with most industrial scales when you push the graduations up to 20,000 or 30,000 or more, you tend to see a lot of instability and the weight display never settling down to display one weight amount. We do have some high resolution industrial drum scales that are specially designed to display 20,000 or 30,000 divisions. Contact us for more details.

So, if you need an industrial floor scale with a 20,000 pound capacity, you can find that scale. Just remember the graduation size for that type of scale will typically be larger than for something like a 5000 pound capacity floor scale. Below are some typical industrial scale capacity choices available.

50 x 0.01 LB
100 x 0.02 LB
250 x 0.05 LB
500 x 0.1 LB
1000 x 0.2 LB
2500 x 0.5 LB
5000 x 1 LB
10,000 x 2 LB
20,000 x 5 LB

So if you need a certain capacity industrial crane scale or platform scale be sure to contact our sales department and we can assist you with a good choice for your weighing needs. That’s another of the advantages of working with an actual scale company. Our product knowledge is legit. Most of the material handling or mega-website CSR’s only know a part number and have never actually seen the product you’re inquiring about. You can reach us at (919) 776-7737 or you can complete the RFQ form on our website.

What Materials are Industrial Scales Made From?

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If you’re new to searching for industrial scales basically you have several choices.  You can search around online. You can search through a material handling catalog or website. You can search on the mega website that sells everything or the auction website.  Or, you can simply contact your favorite industrial scale shop (Central Carolina Scale) and just tell us what you are looking for and we can probably get it for you.

The beauty of working with an actual scale company is a couple of things. First, you save time. You’re not wondering around websites or fumbling through catalogs trying to find affordable and accurate industrial scales. Secondly, you’re more than likely going to get, not just the correct item, but likely a PROVEN product recommendation, since selling and servicing scales is essentially all that a scale company does.  

What Materials are Industrial Scales Made Out of?

Anyway, getting to the actual point of today’s entry, what materials are industrial scales made out of?  Well, industrial scales are usually made out of a combination of plastic, carbon steel, and stainless steel.  

stainless steel portion weigher

This may seem confusing so let’s drill down a little bit further into this subject. Many entry level scales include a plastic or ABS enclosure weight indicator, such as the Transcell TI-500E for example. The scale platform the TI500 is connected to may be painted steel or stainless steel.  If you’re looking for a “waterproof” or as we like to call it washdown safe industrial scale system, those are normally constructed out of stainless steel. The Pennsylvania SS7800MAX Washdown Bench Scale is a good example.

So as you can see, industrial scales are often made of a variety of materials. The material you choose will likely be effected by what environment you will be using the scale and what price point you want to spend on purchasing the weighing scale system. If you’re looking to control costs, an ABS plastic scale system can be the most cost effective. On the opposite end of the line would be washdown stainless steel weighing scales. 

Before you spend hours looking all over for weighing scales, we recommend contacting our sales staff. Decades of experience usually equals a time savings for you and a great product recommendation. If you need assistance choosing an industrial scale, be sure to contact us (919) 776-7737 or you can complete our RFQ form on our website. 

How to Choose a Bench Scale

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Bench scales are everywhere and are used in various industries, such as shipping and receiving, manufacturing, and food processing. Bench scales generally have a compact footprint, making them ideal for processes with limited space. However there are various sized bench scales available from small portion control type scales up to large 24″x24″ scale platforms.

Selecting a bench scale seems pretty simple but there are actually a lot of things you need to consider before you make the purchase. Important things to consider include: platter type, capacity and size of the scale, accessories, industry requirements and manufacturer support.

Scale Material, Construction, & Enclosure
It is essential to ensure the bench scale’s construction is suitable for the environment. You should consider a stainless steel bench scale for applications involving corrosive materials or heavy washdowns. Stainless steel operates well in corrosive environments because it does not rust or corrode easily. For less demanding applications, a mild steel bench scale could be a comparable alternative to a stainless steel one.

cw-90x check weigh scale for commercial fishing

Bench Scale Platter Top
Another thing to consider when choosing a bench scale is the scale’s top: flat top, ball top or roller top. A flat-top bench scale is used in many diverse industries for general purposes. A ball-top bench scale has multiple moving cylinders built into the top that allows a package, for example, to be rolled on or off the scale in any direction. The roller-top bench scale has multiple rollers built into the top, allowing the item being weighed to move forward or backward along a production line.

Capacity and Size
Before choosing a bench scale, evaluate the items you will be weighing. Observe the dimensions and weight of the smallest and largest items to determine if the capacity and size of a single bench scale would be suitable. If not, you will need an additional scale to obtain accurate weighments. While choosing a bench scale, you should ensure the scale’s capacity is higher than the heaviest object that will be weighed.

Power Requirements
Most scales operate on standard 110VAC power.  However, do you plan on moving your bench scale to different locations?  Will all those locations have power nearby?  You may need a bench scale with rechargeable battery. 

Industry Requirements
When considering bench scale options, it is important to understand the installation guidelines required for approval. For example, selling goods based on weight involves a Legal for Trade installation, which requires the scale’s measurements first to be certified. This certification is performed by state certified scale technicians. Scales used in hazardous environments have additional certifications. The desired bench scale must meet the safety requirements for potentially explosive environments.

weight indicator

Bench Scale Accessories & Features
You should also consider the types of accessories you may need. Will your scale require any type of mobility or extra indicator columns? Depending on your manufacturer, they may be able to provide you with a portable bench scale or a mobile scale cart to securely hold your bench scale in place while providing extra mobility. A bench scale indicator column holds the associated indicator (if one is needed) above your bench scale for easy weight readings. You also want to consider things like LCD or LED displays and check weighing capability as well.

Manufacturer Support
Lastly, you should find a scale manufacturer and local scale dealership to support you during the selection process, installation, and regular calibration and scale maintenance. Rice Lake Weighing Systems works with an extensive network of authorized dealers like Central Carolina Scale who are ready to help you during the selection process. Rice Lake also offers in-house technical scale specialists who can assist with product selection and create custom bench scale solutions. Call our sales team (919) 776-7737 to get started designing your perfect bench scale system.

High Speed Packaging Equipment Designed to Weigh Products like Fish filets, Lobster Tails, Fresh Produce like Salads & Lettuce, Herbs, Jerky, and more!

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Ideal Combination Scale for Fixed Weight Packages

The TSD-N3 is a multihead weigher that offers simplified operation, faster weighing speeds, greatly improved connectivity to downstream packaging equipment, low maintenance, and easy cleaning, which will save your facility even more money on top of the money saved by reducing manual labor needed.

Yamato’s TSD-N3 semi-automatic multihead weighing machine, part of our line of semi automatic combination scales, is designed to weigh products like fish filets, lobster tails, fresh produce, herbs, jerky, and more.

 

Yamato TSD-N3 Semi-Automatic Multihead Weighing Machine

Whether you’re just starting out, currently packaging by hand, have products requiring special handling, or are interested in reducing manual labor by introducing this semi-automatic weighing solution, Contact us to speak with one of our scale experts today.

Semi-Automatic Multihead Weighing & Filling Machine Features

  • Belt-conveyor system utilizes a short drop, minimizing damage to fragile products

  • Able to run sticky items
  • Speeds up to 50 weighments per minute to improve productivity
  • Modular construction
  • Conveyors and components can be easily removed for cleaning and maintenance
  • Space-saving design allows for easy movement and works well in facilities with lower ceiling heights
  • Conveyor belt options to accommodate various products to best suit your production needs
  • 10.4-inch intuitive touchscreen color display
  • Data acquisition for monitoring productivity and operational goals
  • Store up to 100 programs in memory
  • IP65 rated washdown
For Weighing
  • Fragile products
  • Leafy greens
  • Fresh herbs
  • Meat products
  • Seafood
  • Poultry
  • Pet treats
  • Vacuum-packaged goods
  • And more!

Fresh Produce

Yamato offers a variety of weighing options for fresh produce applications including salad and leafy products, baby carrots, tomatoes, and other hard-to-handle fruits and vegetables. We offer gentle product-handling features for delicate products like a minimal-drop conveyor on our semi-automatic weighers.

yamato packaging conveyor scale

Built for food safety, hygienic models are available for washdown environments to comply with high sanitary standards. Yamato combination scales are designed for quick and easy cleaning, minimizing any downtime.

When paired with a scale, the Yamato Automatic Diving Funnel (ADF) is an ideal solution for filling trays with produce.

Yamato can weigh:

  • Leafy greens: Romaine, Bibb, and Iceberg lettuce, spinach, kale
  • Salad mixes
  • Fresh fruits: strawberries, blueberries, apples, various melons
  • Fresh vegetables: baby carrots, tomatoes, mushrooms, onions, radishes, potatoes 
  • And more

Meat Products

Yamato can weigh meat including diced, cubed, shredded, large piece, and large bulk products. 

High-speed models are available and combination weighers can be paired with VFFS, HFFS, or multiple-point discharge packaging machines such as tray, cup, bowl, and thermoform machines for various package styles and sizes. Hygienic washdown scales help you maintain your production sanitation standards necessary in the food industry.

When paired with a combination scale, the Yamato Multi-Point Depositor is an ideal solution for filling trays and single-serve snack trays with meat-snack products.

Yamato can weigh:

  • Jerky
  • Shredded meats
  • Diced meats
  • Cubed meats
  • Beef sticks
  • Pepperoni
  • And more

Scales for Weighing Seafood

Do NTEP Approved Medical Scales Actually Exist?

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In many commercial applications weighing scales need to meet NTEP standards for buying and selling based on the scale weight. However, for many medical weighing scenarios there really are no guidelines. So, it might actually be a good idea to buy NTEP approved medical scales. But the question then becomes, are there any NTEP Medical Scales in the marketplace?  Well, it turns out yes there are NTEP approved medical scales available.

DETECTO has received NTEP (National Type Evaluation Program) approval administered by the National Conference on Weights & Measures for most of their major medical scales. How does this help you as the consumer? This verifies from a regulated governing body that Detecto scales are manufactured to the highest accuracy and quality possible for medical scales used to treat patients.

wheelchair scale

DETECTO is currently the only medical scale manufacturer with NTEP verified weighing accuracy. This is the same verification process used by gas pumps and commercial food weighing standards. The unsaid dirty secret of medical scales is that actual accuracy varies wildly among our medical scale competitors and your weight on one scale will differ greatly from another. DETECTO is leading the new standard in nationally-regulated medical scales. Why trust the most important thing in life with anything less: the life of your patients.

The only medical scale manufacturer with US compliant scales held to NTEP weights and measures standards. This NTEP accreditation means DETECTO scales have been subjected to 100,000 weighing cycles and maintained strict accuracy in a variety of testing temperatures. The DETECTO name has always stood for quality and durability more than anyone else. Now we have the credentials to prove it!

 

Is your Medical Scale NTEP approved?

We’ve all used scales that are NTEP certified when buying bananas at the farmers market since it’s critical for the weight to be accurate between the buyer and seller of the bananas. And yet a pediatric scale weighing our baby or a physician scale weighing us before surgery for assigning dosages isn’t held to the same criteria as a bunch of fruit or vegetables. DETECTO is at the forefront of leading this monumental change in patient care and offers a wide selection of NTEP-approved medical scales listed below.

Legal Compliance = Accuracy & Consistency

An NTEP-certified medical scale provides highly accurate and consistent readings, crucial in medical settings where precise weight measurements are necessary for patient care and medication dosing. This accreditation assures you that you are receiving the highest-quality scale available on the market. Look for the NTEP stamp of approval on your next medical scale.

Select from NTEP approved baby scales, physician scales, wheelchair scales, bariatric scales, and chair scales. Contact the sales team (919) 776-7737 to get started.

Using Weighing Scales to Make Life Easier

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Using scales to streamline your process is a great idea. Streamlining your process often removes daunting tasks that eat at labor hours, removes stress, and inconsistencies, and usually adds to overall profits.

Did you know that industrial style electronic weight scales can be used for much more than just weighing pallets or products. They can be used to control batches, monitor the use of materials, fill containers, and even help maintain records of your process.

Process Improvement Weighing Scales Example

You have a machine that uses oil from a 55-gallon barrel as it is running. If the barrel empties before it is noticed, it can cause downtime to the machine. The operator knows the barrel will last between 2 to 3 days and is consistently checking it because they know that if it empties it could be a bad day for production and themselves because they let it run dry.

btek t403s weight display

Process Improvement Weighing Scale Solution

Use a drum scale, set up with a B-Tek T403S weight indicator, programmed in fill/discharge mode, and equipped with an audible stack light. This will alert the operator when the barrel is close to empty. Two scales could be set up to switch from the empty barrel to the full barrel alerting the operator while giving more time to change the barrel out.

This removes a daunting task from the operator, gives them confidence and security, frees up their time to do other things, and adds consistency to continuous machine operation. Using the scale to help maintain a record of its use could help identify low/high consumption possibly pinpointing process issues.

The possibilities of streamlining using industrial scales are endless and could be a possible benefit in many situations. The next time your scale service technician stops by, ask them if they see anything that may help streamline your process using a scale. You may be surprised at what they can come up with.

How Accurate are Body Fat Scales? Key Insights and Facts

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Body fat scales are a popular tool for tracking body composition, but just how accurate is a body fat scale? These devices use bioelectrical impedance to estimate fat percentage, yet their accuracy can vary. This article examines how they work, the factors affecting their accuracy, and how they compare to other methods.

Important Points to Consider

  • Body fat scales use Bioelectrical Impedance Analysis (BIA) to estimate body fat percentage, but results are considered estimates rather than precise measurements.

  • Factors like hydration levels and foot positioning can significantly affect the accuracy of body fat readings, so consistency in measurement conditions is important.

  • While body fat scales offer convenience for tracking body composition at home, more accurate methods like DEXA scans exist, which provide a clearer picture of fat and lean mass distribution.

How Do Body Fat Scales Work?

body composition analyzer

Body fat scales utilize a technology called Bioelectrical Impedance Analysis (BIA). This method is used to estimate body composition. When you step onto a seca body fat scale, it sends a light electric current through your body. This process helps measure your body fat percentage. This current travels through different tissues at varying speeds due to their different water content. For instance, muscle and fat have different conductivity levels, which BIA can detect.

The scale measures the resistance faced by the electrical impulse. This occurs as it travels through your body. This resistance, known as impedance, helps calculate fat mass and fat-free mass. BIA assumes that 73% of the body’s fat-free mass is water, which is crucial for accurate calculations.

To improve accuracy, body fat scales take into account factors such as height, weight, age, and gender. These variables help the scale provide more personalized estimates of measuring body fat percentage. Additionally, body fat measurement scales often measure other metrics like muscle mass and water percentage, providing a more comprehensive view of your body composition.

While body fat scales work well for many people, it’s essential to understand that they provide estimates rather than exact measurements. They are validated for accuracy through comparisons with methods like whole-body MRI and the four-component model for fat-free mass. However, certain factors can still affect their readings, which we’ll explore next.

 

Factors Affecting Scale Accuracy

Hydration levels are one of the most significant factors that can influence the accuracy of body fat scales. Several other factors can also play a role in determining this accuracy. If you’re dehydrated, the scale might overestimate your body fat percentage. Conversely, overhydration can lead to an underestimation of body fat.

Another critical factor is foot position. Proper surface contact between your feet and the scale’s electrodes is necessary for reliable measurements. Incorrect foot positioning or leg flexion during the measurement can lead to inaccuracies. Accurate readings require correct foot placement and standing still during measurements.

Other factors like body temperature, humidity, and the quality of the scale itself can also affect accuracy. Higher body weight can exacerbate errors, and using the scale on a hard, flat surface can help avoid inaccuracies. Maintaining consistency in measurement conditions, such as the time of day and hydration levels, helps in obtaining reliable results.

Comparing Body Fat Scales to Other Methods

body fat scale charts and online data

When it comes to measuring body composition, body fat scales are just one option among many. Dual-energy X-ray absorptiometry (DEXA) scans are often considered the gold standard because they measure fat, lean tissue, and bone with high accuracy. However, they can be expensive and not as accessible as body fat scales.

Other methods include hydrostatic weighing, which compares your weight on land to your underwater weight, and skinfold measurements, which use calipers to measure subcutaneous fat. Each method has its advantages and drawbacks. For instance, hydrostatic weighing is accurate but requires special equipment and can be uncomfortable. Skinfold measurements are more accessible but depend heavily on the user’s expertise.

Body fat scales offer the convenience of home use and the ability to track body composition trends over time. However, they may not differentiate well between fat and muscle, potentially leading to misleading results. Understanding the strengths and limitations of each method can help you choose the best approach for your needs.

Pros and Cons of Using Body Fat Scales

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Body fat scales provide a mix of advantages and disadvantages. While they offer a convenient and user-friendly way to measure body composition at home, they also come with potential inaccuracies and limitations. Let’s look into these pros and cons in more detail.

Advantages

One of the primary advantages of body fat scales is their user-friendliness. They can be easily incorporated into daily routines, allowing users to monitor their body composition regularly without needing to visit a professional.

These scales also provide a convenient way to track changes in body fat percentage over time. Tracking trends instead of single readings helps users understand their progress and stay motivated towards their health and fitness goals.

Additionally, body fat scales enable users to track their fitness progress independently, without the need for professional assistance. This can be particularly empowering for individuals who prefer managing their health in their own home.

Disadvantages

Despite their advantages, body fat scales do have their downsides. The readings from these scales should be treated as rough estimates rather than absolute values. Various factors, such as hydration levels and foot positioning, can significantly affect the reliability of the readings.

Sudden fluctuations in body fat scale readings might not truly represent changes in body fat. This can result in confusion for individuals monitoring their progress. It’s essential to focus on long-term trends rather than short-term fluctuations.

Moreover, body fat scales do not account for important health metrics such as bone density, muscle mass, and visceral fat levels. While they can be useful for tracking general baseline measurements, they are not as precise as advanced testing methods.

Tips for Getting the Most Accurate Readings

To get the most accurate readings from your body fat scale, consistency is key. Using the same scale consistently and under similar conditions can help minimize discrepancies over time. Following the instruction manual ensures proper use of the device.

Proper positioning, surface contact, and keeping legs straight during measurements enhance accuracy. Ensure that your feet are correctly placed on the electrodes and that you stand still during the measurement process.

Using validated reference datasets that account for age, gender, ethnicity, and BMI can improve accuracy. These datasets help in quickly identifying weight-related health risks and provide more precise body composition readings.

Alternative Methods for Measuring Body Fat

In addition to body fat scales, various other methods exist for assessing body fat. These alternatives provide different ways to measure body composition. DEXA scans, for example, are highly accurate and measure fat, lean tissues, and bone. The Bod Pod, which assesses body fat by measuring an individual’s weight and volume, is another method.

The right method depends on accessibility, required precision, and personal preferences. Handheld bioelectrical impedance devices and skinfold measurements offer convenient options for those seeking simplicity. 

The Role of Body Fat Percentage in Health

Body fat percentage is a critical indicator of overall health, often providing more insight than Body Mass Index (BMI). Unlike BMI, which does not differentiate between fat and lean body mass, body fat percentage gives a clearer picture of how much fat you carry relative to your total body weight.

Knowing your body fat percentage aids in assessing health risks like heart disease, diabetes, and other obesity-related conditions. An increase in body fat percentage over time should be discussed with your medical provider to assess potential health implications.

While indirect methods like bioelectrical impedance can have larger predictive errors compared to direct methods, they still play an important role in tracking body composition trends. Choosing the right measurement technique based on individual circumstances is essential for accurate health assessments.

Overall Summary

Body composition analyzers offer a convenient and user-friendly way to track body composition at home. While they provide valuable insights, it’s important to understand their limitations and the factors that can affect their accuracy. Comparing body fat scales with other methods can help you choose the best approach for your needs.

Ultimately, monitoring body fat percentage is crucial for assessing health risks and setting fitness goals. By making informed decisions and using the right measurement techniques, you can take control of your health and well-being.

Frequently Asked Questions

How do body fat scales work?

Body fat scales work by sending a small electric current through your body and measuring the resistance to estimate your body composition. It’s a quick and easy way to check your body fat levels.

What factors can affect the accuracy of body fat scales?

The accuracy of body fat scales can be influenced by factors like hydration levels, foot position, and the quality of the scale itself. Paying attention to these can help you get a more reliable reading!

How do body fat scales compare to other methods like DEXA scans?

Body fat scales are convenient for home use, but DEXA scans generally deliver a more accurate and detailed assessment of your body composition. 

What are the main advantages of using body fat scales?

Using body fat scales makes it easy to monitor your body composition regularly from the comfort of your home, helping you stay on top of your health trends. They’re convenient and user-friendly, providing valuable insights into your fitness journey.

Are body fat scale readings always accurate?

Body fat scale readings should be seen as rough estimates. It’s better to focus on long-term trends rather than individual readings for a clearer picture of your body composition.

For information on our seca mBCA 554 Body Composition Scale and others please complete our RFQ form on our website.