Using scales to streamline your process is a great idea. Streamlining your process often removes daunting tasks that eat at labor hours, removes stress, and inconsistencies, and usually adds to overall profits.

Did you know that industrial style electronic weight scales can be used for much more than just weighing pallets or products. They can be used to control batches, monitor the use of materials, fill containers, and even help maintain records of your process.

Process Improvement Weighing Scales Example

You have a machine that uses oil from a 55-gallon barrel as it is running. If the barrel empties before it is noticed, it can cause downtime to the machine. The operator knows the barrel will last between 2 to 3 days and is consistently checking it because they know that if it empties it could be a bad day for production and themselves because they let it run dry.

Process Improvement Weighing Scale Solution

Use a drum scale, set up with a B-Tek T403S weight indicator, programmed in fill/discharge mode, and equipped with an audible stack light. This will alert the operator when the barrel is close to empty. Two scales could be set up to switch from the empty barrel to the full barrel alerting the operator while giving more time to change the barrel out.

This removes a daunting task from the operator, gives them confidence and security, frees up their time to do other things, and adds consistency to continuous machine operation. Using the scale to help maintain a record of its use could help identify low/high consumption possibly pinpointing process issues.

The possibilities of streamlining using industrial scales are endless and could be a possible benefit in many situations. The next time your scale service technician stops by, ask them if they see anything that may help streamline your process using a scale. You may be surprised at what they can come up with.