Strong Man VS. Tractor With 380 Indicator & Load Cell

Posted on September 24, 2024 by Kevin Lamberth

I thought this would be an interesting video to share with our visitors. A scale company out west provided some scale equipment to Brian Shaw, a WSM champion, as he attempts to pull a large tractor across the parking lot.

In the epic video, Brian took on a monumental challenge of pulling a massive tractor across a parking lot. In the past, Shaw had basically measured his pulls based on feel and difficulty. Now with the scale equipment involved, he would be able to put a number to just how difficult or easy the pull was.

From what I can tell, the equipment used in this pull included a Rice Lake 380 Synergy battery powered weight indicator and a S-Beam load cell. These two devices were connected and calibrated using certified test weight.

The 380 Synergy battery powered indicator is a good choice for basic weighing applications like this which that don’t have 110VAC power nearby. The indicator operates on (4) C Cell batteries and can provide hours of power on one set of batteries. The 380 can easily mount almost anywhere, making weight data visible exactly where you need it.

A five-button keypad makes operation quick and simple while RS-232 and USB ports make it easy to connect to peripheral equipment. Configurable print formats allow you to print only the most important information to your application. A stainless steel, IP66 enclosure means the 380 Synergy can withstand the outdoor elements. A bright, six-digit LCD display makes weight data easy to see.

It’s impressive to see what Shaw can do in this Strong Man VS Tractor With 380 Indicator & Load Cell entry and it’s really great to see the scale equipment measuring the pull. Now, you’re probably not going to be doing this type of pull yourself, but perhaps you have other applications where something like this would work very well. We offer these exact same 380 indicators and S-type load cells as well to our customers, just call us at (919) 776-7737 or click the RFQ button to get started.

What are Weigh Modules and Weigh Bar Kits?

Posted on September 17, 2024 by Scale Man

Sometimes we throw around the terms weigh modules, load cell kits, and weigh bar kits and we don’t realize that some folks might not completely understand what weigh modules are actually.

In most cases a weigh module kit is usually either 2, 3, or 4 load cells & load cell mounts along with load cell cable and a junction box with summing board. Purchasing the correct weigh module kit can make adding a scale to weigh your existing vessel or hopper much easier.

Our extensive range of load cells and weigh modules allows our customers to create personalized systems no matter what industry they are in. We have an unbelievable selection of load cells and mounts, including B-Tek, Avery Weigh-Tronix, Anyload, Transcell, Locosc, Zemic, Coti Global, Rice Lake, Vishay brand Celtron, Flintec, Interface, Emery Winslow, Revere Transducers, Sensortronics, Tufner, and Tedea-Huntleigh.

You’re Installing The Best Weighing Equipment

Whether we’re installing some of our favorite Rice Lake Weighing Systems weigh modules which incorporate experienced engineering and design or the Coti Global load cell kits that are in stock and often save the day, you can rest assured we focus on providing quality and accurate load cell kits for tanks and vessels.

We offer a variety of load cell tank mount assemblies from various suppliers. Kits are available with gross capacities from 1,500 to 300,000 lbs. and are produced in zinc plated carbon steel and 304 stainless steel. Mounting kits can be used with vertical / horizontal storage tanks, bulk material hoppers, product mixers, and any type of weighbridge platform. Load cells are available in plated steel, stainless steel and hermetically sealed stainless steel. Our tank mount assemblies are constructed to provide the highest level of accuracy, repeatability and long life performance.

We consider factors such as working environment, loading conditions and other design specifications to help you find the best solution. We currently offer over 20 different mount styles, including things like waterproof weigh modules.

And on top of that, we also offer an outstanding selection of strain gauge load cells manufactured to the highest quality standards, our mounts are built complete with everything you need, backed by unbeatable factory support.

Custom Load Cell and Mount Specialists

As you probably already know, Central Carolina Scale offers one of the most comprehensive selections of load cells, mounts and sensors available in the United States.

Have a unique requirement that needs custom solution? We also have weigh module kits that include:

• Customized load cells and mounts
• Special coatings—SURVIVOR® coating for use in hazardous chemical environments
• Customized cable lengths
• Special cable—PTFE load cell cable for harsh environments

Choosing the Correct Weigh Module

The wide variety of weigh modules available can make it challenging to determine the differences and what system is best for your application. Most weigh module uses can be classified into one of three categories:

• Suspended Weighing
• Vessel Weighing
• Truck Scale Weighing

Complete Mounting Kits
Complete mounting kits are available with our weigh modules, simplifying the selection and installation processes. Each kit comes with a detailed installation manual and an analog junction box with cable assembly, eliminating the need to order separate parts.

All standard weigh module kits include the required load cell(s), junction box, mounting hardware and cable, but can be customized to meet your exact needs. All you really need to add is the appropriate digital weight indicator and you have a complete weighing system.

Suspended Weighing

Suspended weigh modules support load cells that are hung vertically and measure through tension, such as in suspended hoppers. Suspended weigh modules are available in stainless or mild steel.

Featuring a clevis and rod-end ball-joint assembly, the ITCM mount is half the overall length of traditional s-beam tension mounts. This unique design consistently corrects loading alignment, even in difficult applications.

hopper load cell mounts

The load cell is completely isolated from stray currents using PTFE-lined rod ends and a grounding strap which provides an alternative path to ground. Use in single or multiple module configurations. Most capacities are NTEP approved. Available in Alloy Steel (100 to 20,000 pounds) and Stainless Steel (100 to 5,000 pounds).

Vessel Weighing

Available in either stainless or painted mild steel, we offer a variety of models and configurations for weighing tanks, vessels and other fixed containers. Below are some of the more popular choices.

Utilizing a unique self-checking sliding-pin design, the EZ Mount 1 allows for thermal expansion and contraction and controlled scale-deck movement with minimal friction. FM approved load cells make this module ideal for intrinsically safe, explosion-proof, and medium to heavy-capacity tank and hopper functions. EZ Mount 1 Series is available in stainless steel and hermetically sealed variations as well as an NTEP Certified mild and stainless steel design.

The RL1600 is a low-profile, bolt-in-place model for mounting directly to a tank without additional mounting plates or load buttons. Self-checking movement tolerates thermal expansion and contraction and provides lift-off protection. RL1600 Series is well-suited for medium to heavy capacity tanks, bins, hoppers and general dry ingredient and bulk material management.

vessel weighing

The low-profile, IP67 rated, RL9000 TWM maximizes space and offers an all in one package with optimal top plates to minimize installation time. This module delivers accurate readings even while off level by as much as 3°. RL9000 TWM has self-centering in all directions with 100% uplift protection that provides extreme durability. Rice Lake’s RL9000 TWM-HT adds an enhanced FEP cable with special strain gauges and other components that withstand temperatures as high as 400°F.

Combining self-checking and multi-directional movement capabilities, the RL1800 tolerates platform and tank movement in all directions. The center-pivoted, tension-loading design incorporates spherical washers for self-centering. A load is suspended on a high-strength bolt instead of the traditional wire rope, providing added durability. The RL1800 is NTEP and OIML (on request) approved.

The stainless steel RL1900 Series Weigh Module Kit utilizes several Rice Lake Weighing Systems components to provide an unmatched level of performance. The RL1900 Kit is ideally suited for tank, hopper and bin weighing operations with medium-range capacities. Each module combines multi-directional movement and self-checking capabilities. The welded-seal stainless steel load cell withstands corrosive washdown environments. The RL1900 Series is NTEP approved.

The RL50210 TA is a cost-effective solution for indoor applications with low checking requirements and moderate shock. This popular design utilizes neoprene isolation / compression mounts, allowing for minor misalignments, expansion, contraction and shock absorption. RL50210 TA is available in either stainless steel or zinc-plated mild steel and is NTEP Certified in most capacities.

Hydrostatic Tank, Silo, Hopper and Vessel Weighing Systems

In addition to the standard strain gauge weigh modules we’ve mentioned earlier, we also have the Emery Winslow Scale Company Tank, Silo, Hopper and Vessel weighing systems which are the perfect solution for high accuracy weighing performance in the most extreme and challenging environments, because of innovative HYDROSTATIC technology.

This legendary technology ensures a lifetime of high performance, virtually eliminating the need for load cell replacements. Emery Winslow’s HYDROSTATIC load cells are designed to withstand all real-world environmental factors and abuse encountered in tank or vessel weighing scenarios. Whether it’s a 1,000-lb or a massive 1,000,000-lb load, Emery Winslow offers a tailored HYDROSTATIC vessel weigh system to meet your specific needs.

Emery Winslow’s exclusive Hydrostatic technology, combines state-of-the-art electronic
instrumentation with virtually indestructible Hydrostatic load cells for a system with no
electronics in the area of greatest potential abuse – the scale platform. This design allows the weight signals to be transmitted to a clean, controlled area where the signals are totalized and converted into a single electronic signal, which in turn drives the scale’s digital weight indicator.

All electronic components remain isolated from environmental factors, ensuring their safety and longevity. With Emery Winslow, you can trust that your tank or vessel weighing system will deliver unparalleled durability and accuracy, even in the harshest conditions.

Industries served include: Meat, poultry and seafood processing, Chemicals, solvents and acids, Food processing and manufacturing, Pharmaceuticals, supplements and nutraceuticals, Aerospace, defense contractors and munitions, Paper, printing, ink and paint manufacturing, Distilleries and high-grade alcohol producers and more.

Truck Weighing Modules
These modules are best suited for weighbridge designs but meet the needs of a broad range of industrial scale applications.

Built to withstand the most punishing environments, MVS mounts use center-loaded double-ended shear beam load cells to eliminate the need for costly check rods. The result is a pendulum effect that removes binding, protects the load cell from damaging side loads and automatically returns the scale to dead center. The mild steel MVS is easy to install and promises high performance and long life.

Meanwhile, the Translink parallel-link truck scale assembly permits free movement in all directions on a horizontal plane while the pendulum action of the links quickly return the scale to center. No need for costly check rods; simply install platform bumpers and forget about over-travel. This painted alloy-steel assembly is ideal for heavy capacity weighbridges and horizontal tanks.

Load Cells
With the largest selection of quality strain gauge load cells available in stock, nobody offers faster, more reliable service. Whether you need a replacement load cell or a load cell for a unique application, we’ve probably got a solution in stock. Our knowledgeable customer service staff can answer your questions and help you select the best load cells for any weighing application. From tank and hopper weighing to bulk material management or mechanical scale conversions, we provide unmatched service for our customers.

Load Cell Types

Single Point
Single point load cells are similar to single-ended beams but designed for lighter capacity applications such as bench scales. Single point load cells are most commonly constructed of aluminum with capacities ranging from 1 to 1,000 kilograms. Popular choices in this range include the Tedea Huntleigh 1042, 1022, 1250 and 1260.

Double-Ended Beam
A double-ended beam load cell is secured at both ends with the load applied to the center. Double-ended beam load cells come in a variety of constructions with capacities ranging from 1,000 to 250,000 pounds. Popular choices in this style include the Rice Lake RL75058, Revere Transducers 5103, and Sensortronics 65040A.

Single-Ended Beam
A single-ended beam load cell is secured at one end with the load applied to the opposite end. Construction can either be mild or stainless steel with capacities ranging from 1,000 to 20,000 pounds. Lots of popular choices in this style include the Transcell SBS, Anyload 563YH, Rice Lake RL30000, Celtron SQB, Sensortronics 65023A, and Revere Transducers 5123.

S-Beam
S-beam load cells are most commonly used to suspend a weighing vessel with tension applied through stretching. Capacities typically range from 25 to 40,000 pounds. Popular choices in this range include the Coti Global CG-SB, Revere Transducers 363, Rice Lake RL20000, RL20001, Transcell BSS, and Zemic H3G.

Canister Type
Canister type load cells are cylindrical load cells with force applied vertically in tension or compression. These load cells are ideal for heavy-capacity and environmentally demanding applications with capacities ranging from 20,000 to 500,000 pounds. Popular choices in this style include the Cardinal AC50K, B-Tek CPD and CPR, and Revere Transducers CSP.

Weigh Bar
We have to mention the Avery Weigh-Tronix Weigh Bar before we wrap this weigh module entry up. The Weigh Bar’s design provides inherent strength and overload protection, while also providing accuracy and high reliability.

The Weigh Bar is one of the most robust weight transducers, with millions of installations worldwide in the past forty years.

It is ideal for: truck scales, floor scales, hopper and tank weighing, particularly in the food, chemical and agriculture industries. High capacity load sensing device, suitable for most industrial environments Environmentally sealed and features worldwide approvals. It is available in capacities from 45kg to 450,000 kg or 100lb to 1,000,000 lb.

It’s available in various kits including: BSS Batching Weigh Bars, BWB Batching Weigh Bars, DEBWB Double Ended Batching Weigh Bars, HSWB Weigh Bar, ITA Weighing Assemblies, and LPBWB Batching Weigh Bar.

Thoughts and Recommendations on Weigh Modules

As you can see, we have lots of different choices when it comes to weighing tanks, vessels or hoppers. Many folks choose one of the standard weigh module kits we’ve mentioned above. Certain locations such as food processing businesses could benefit from the hydrostatic choices or a weigh bar system. Alternatively, the hydrostatic and weigh-bar choices are more specialized and you could run into a situation where parts are not as readily available and/or certain scale companies might not have the expertise to install or support the items.

Ultimately our recommendation to you is to contact us (919) 776-7737 and spend some time discussing either on the phone or email about your particular requirements. We’ve sold and installed many of these tank mounts over the years and certain systems are better for certain situations. Contact us to get started!

Industrial Scale Service Cost Guide & Recommendations

Posted on September 10, 2024 by Scale Man

There is no doubt about it, an accurate weight scale is an essential device for just about any company. And it’s extremely important to any company who directly uses scales in their daily process.

I’m sure you’ve probably seen the online calculators that compute scale accuracy versus dollars lost due to inaccurate scales. If you haven’t, be sure to checkout B-Tek’s calculator page with all the scale calculators. It can really make you think, or better yet obsess, about your scale accuracy!

It doesn’t take much of an error for a company to lose hundreds and hundreds of dollars. Of course that multiplies each day the scale isn’t weighing correctly. And in most cases if a company would just invest a little in their scale maintenance, a lot of these weighing errors could be virtually eliminated or at least they could be reduced quite a bit.

In our experience, if most companies that own truck scales would invest in a quarterly scale check and stick with a consistent scale cleanout (or pit cleaning) schedule, many of the scale errors and downtime could be greatly reduced. This would hopefully eliminate one of the big culprits which is buildup under the weighbridge.

Scale Maintenance Programs

If you think about the hundreds or even thousands of dollars of lost revenue from scale errors, a scale maintenance program becomes an easy decision to agree with.

It’s not just companies with truck scales. Every company out there usually has either UPS shipping scales or parts counting scales or pallet scales…. all of them could stand to have their scales checked at least a couple of times a year.

Most companies that come to us looking for scale repair or calibration often choose to work with us on a regular basis. They understand the benefits of having accurate scales and they like receiving discounted prices on certain things. Regular scheduled maintenance is great because you don’t have to think about having your scales checked. They are automatically checked by our skilled and experienced state certified scale technicians at certain intervals throughout the year.

When we talk about scale service and the costs, one of the factors that you have to consider is certified test weights. When CCS goes to your site and checks your scales, we are bringing certified test weights to check your scales. The weights cost money and the yearly certification costs money as well. And when we are talking about checking truck scales, now we are getting into 1000 pound test weights and the cost to purchase those weights and to certify those. Did you know that at the time of this article, the price of item 12850 which is a 1,000lb ASTM Class 6 Cast Iron Painted Weight is $5000? Each?

Scale Service & Repair Prices

So the point of this entry is to look at service prices. In most cases a scale service trip is likely going to be somewhere around half a day to a day in most cases. Pricing for this could be anywhere from around $320 to well over $1000.

This will vary depending on how far the location is from headquarters and how many scales need to be checked and/or repaired. Other cost factors will depend on how many scale technicians are needed for the work and which vehicle is needed. For example, do you need a small van or truck with max 50 lb weights or do you need a large test truck with cart and 1000 lb weights?

We hope this Industrial Scale Service Cost Guide & Recommendations entry has helped you understand some of the benefits of having your scales checked regularly and some of the pricing involved in that. If you need more assistance or want to get a quote on having your scales checked, be sure to call (919) 776-7737 or complete the RFQ form on our website to get started.

How to Buy Professional Grade Food Service Kitchen Scales

Posted on September 5, 2024 by Scale Man

Where do you start when shopping for a commercial grade food service kitchen scale? When purchasing a scale for your kitchen or restaurant, the options can be overwhelming.

We offer a range of foodservice scales that can be used for a variety of weighing needs including portion control, batching, and even parts counting. In order to determine which scale is best for you, start by asking yourself the following questions.

First, start with basic application questions about how you will be using the commercial kitchen scale. What do you want to do with the scale? What weight capacity are you looking for? What weight increments will you need the scale to read in? For example a hundredth of a pound or a tenth of a pound. Will you need the scale to read in pounds, ounces, kilograms, grams, or pounds and ounces? Will you be buying or selling over this scale? If so, your scale will need to be legal for trade. Will your scale need to be NSF certified?

Then, ask yourself more product specific questions about what requirements your scale will need to meet. Do you need a stainless steel scale? Will you be washing the scale down? And if so, how often? How large of a weighing platform will you need? Will the scale need to be readable from a distance? Are there any other functions you’re looking for? Such as Checkweighing, grading, piece counting, etc.

Other questions to ask yourself include: Are you looking for a scale with communication capability? Such as USB, Serial, Bluetooth, etc.) Will the scale be picked up and/or moved frequently? Is update speed or filtering a factor in weighing your products? Would a bowl on your scale make weighing easier? If so, do you want the bowl permanently attached? Or do you need it to be removable?

Are Mechanical or Digital Kitchen Scales Better?

We offer a variety of Yamato mechanical and digital scale models. Choosing between mechanical and digital often comes down to personal preferences, yet there are distinct advantages to each option.

Mechanical Scales operate without power, cords, or cumbersome setups. This makes them effortlessly portable. These scales are durable and some can even withstand regular washdowns.

Digital Scales are renowned for their accuracy and rapid measurement capabilities. While they require power, they offer versatility with multiple measurement units such as pounds, ounces, kilograms, and gram modes. Furthermore, they often come equipped with advanced features like check weighing, grading, and batching to cater to more diverse needs. Water resistant options are also available.

Answering the questions outlined in this video and considering if you prefer a mechanical scale or a digital scale is a good place to start when shopping for a new commercial kitchen scale. Our commercial weighing experts can help guide you to the right scale model that will best meet your needs. Complete the RFQ form on our website to get started.

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Monthly Archives: September 2024